HAIMER Basic - Table of Contents

Operating Manual
3
POWER CLAMP
English
Quality Wins.
© 2021/09 Haimer POWER CLAMP
Preface ............................................................................................................................................................................... 4
Pictograms on the device ............................................................................................................................................................4
Operating manual pictograms ................................................................................................................................................... 5
1 Safety ............................................................................................................................................................................. 6
1.1 Safety notes ...........................................................................................................................................................................6
1.2 Intended use .........................................................................................................................................................................7
1.3 Workplace equipment .........................................................................................................................................................7
1.4 Authorised operators............................................................................................................................................................8
2 Device Description ........................................................................................................................................................ 9
2.1 Function description..............................................................................................................................................................9
2.2 Dynamic power controller ................................................................................................................................................... 9
2.3 Coil technology .................................................................................................................................................................... 9
2.3.1 Adjustable coils .............................................................................................................................................................................10
2.3.2 Coils with stop disks .....................................................................................................................................................................10
2.4 Unit variations .....................................................................................................................................................................11
2.5 Device overview ................................................................................................................................................................14
2.5.1 Power Clamp Comfort and Profi Plus ..........................................................................................................................................14
2.5.2 Power Clamp Economic, Economic Plus ....................................................................................................................................15
2.5.3 Power Clamp PRESET...................................................................................................................................................................16
2.5.4 Power Clamp Basic ......................................................................................................................................................................16
2.5.5 Optional equipment ..................................................................................................................................................................... 17
2.5.6 Keypad and Display .................................................................................................................................................................... 17
3 Transport and Packaging ...........................................................................................................................................18
3.1 Delivery ...............................................................................................................................................................................18
3.2 Unpacking the machine .....................................................................................................................................................18
4 Start-up .........................................................................................................................................................................19
4.1 Electrical connection ..........................................................................................................................................................19
4.1.1 POWER CLAMP ............................................................................................................................................................................ 20
4.1.2 SPEED COOLER ............................................................................................................................................................................ 21
4.2 Setup and assembly ........................................................................................................................................................... 21
4.2.1 POWER CLAMP ...........................................................................................................................................................................21
4.2.2 SPEED COOLER (option).............................................................................................................................................................23
4.2.3 Cooling body temperature display (option) ..............................................................................................................................25
4.2.4 Retrofit cooling body Ø 40 - 50 HD (option) ............................................................................................................................26
4.2.5 Retrofit coil holder (option) ..........................................................................................................................................................28
5 Operation ....................................................................................................................................................................29
5.1 Switching the devices on .................................................................................................................................................. 29
5.2 Menu operation ................................................................................................................................................................ 30
5.2.1 Shrink fit menu ...............................................................................................................................................................................32
5.2.2 Set maximum heating time ...........................................................................................................................................................33
5.2.3 Set languages ............................................................................................................................................................................... 34
5.2.4 Set system of units.........................................................................................................................................................................34
5.2.5 Read program...............................................................................................................................................................................35
5.2.6 History ...........................................................................................................................................................................................35
5.2.7 Restoring the factory default settings .......................................................................................................................................... 36
5.2.8 I-button ...........................................................................................................................................................................................37
5.3 Work procedures ............................................................................................................................................................. 38
5.3.1 Selecting and changing the coil .................................................................................................................................................. 38
5.3.2 Putting a tool holder in place ......................................................................................................................................................38
5.3.3 Selecting the size at the display. .................................................................................................................................................39
5.3.4 Adjusting the coil .......................................................................................................................................................................... 41
5.3.5 Preparing the shrink fit chuck and the tool .................................................................................................................................44
5.3.6 Heating the shrink fit chuck .........................................................................................................................................................45
5.3.7 Cooling the shrink fit chuck .........................................................................................................................................................49
5.4 PRESET operating procedure ........................................................................................................................................... 50
5.5 Switching the devices off .................................................................................................................................................. 54
6 Correcting POWER CLAMP Faults ............................................................................................................................55
6.1 Error messages................................................................................................................................................................... 55
6.2 Other errors ....................................................................................................................................................................... 56
6.3 Correcting SPEED COOLER faults ................................................................................................................................... 58
6.3.1 Water pump does not start ..........................................................................................................................................................59
6.3.2 Setting the cooling temperature ..................................................................................................................................................59
7 Service and Maintenance .......................................................................................................................................... 60
7.1 Cleaning ............................................................................................................................................................................. 60
7.1.1 POWER CLAMP shrink fit machine ..............................................................................................................................................60
7.1.2 Speed Cooler ................................................................................................................................................................................60
7.2 Maintenance .......................................................................................................................................................................61
7.2.1 Checking electrical safety ............................................................................................................................................................ 61
7.2.2 POWER CLAMP ............................................................................................................................................................................61
7.2.3 SPEED COOLER ............................................................................................................................................................................ 62
7.2.4 Replacement of the basic unit POWER CLAMP .........................................................................................................................62
8 Disposing of the machine ...........................................................................................................................................64
9 Technical Data.............................................................................................................................................................64
10 Spare Parts and Accessories ...................................................................................................................................66
11 Circuit Diagrams ........................................................................................................................................................70
11.1 Power Clamp Basic, Economic, Economic Plus, Comfort, Preset ................................................................................. 70
11.2 Power Clamp Profi Plus ....................................................................................................................................................71
Contents