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Harsco MARK IV - User Manual
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MARK IV PRODUCTION / SWITCH T
AMPER
OPERA
TION AND SERVICE MANUAL
ISSUED
2 - 2018
EC613982
BULLETIN
5082505
REVISED
10 - 2020
REVISION
C
© 2020 HARSCO CORPORA
TION,
ALL RIGHTS RESERVED
V
ARIOUS CUSTOMERS
V
ARIOUS SERIAL NUMBERS
WITH HYDRAULIC DRI
VE - JUPITER II
CUSHMAN TRANSMISSIONS
CUMMINS QSB 6.7L
TIER IV ENGINE
2
Table of Contents
Main Page
Bulletin 5082505 Information Revised 10 - 2020 Section 1 - Safety / General Information 1
7
Table of Contents
7
Operator and Maintenance Personnel Information
8
Safety Information
8
Hazard Seriousness
8
Section 1 - Safety / General Information
8
Safety Information
9
Energy Control Procedure
16
Description
18
Orientation
18
Identification
19
Serial Numbers
20
Serial Number - Machine
20
Serial Number - Engine
20
Specifications
21
General
22
Cab
22
Performance
22
Engine
23
Drive Train
23
Brake System
23
Air System
24
Tamping System
25
Clamping System
25
Leveling System
25
Lining System
25
Tie Finding System
25
Frame and Suspension
25
Section 2
33
Section 2.1 - Operation
34
Controls / Locks Locations
38
Travel Locks Locations
38
Controls - Exterior
42
DEF Purge Cycle Indicator - Earlier Models Only
44
Air Coupler Option
44
Air System Vent / Drain Cable
44
Fuel Tank Gauge
47
Hydraulic Reservoir Fill Pump Option
47
Hydraulic Reservoir Fill Pump Switch Option
47
Buggy Lift Lock Pin
50
Buggy Lift Valve
50
Buggy Lift Emergency Pump Switch
50
Buggy Lock Valves 1 - 2 - 3 - 4- 5
50
Buggy Latch Cable
50
Video Camera Option
51
Engine Electronic Control Module (ECM)
52
Engine Diagnostic Connector
52
Engine Diesel Exhaust Fluid (DEF) Doser Module
52
Engine Coolant Valves
52
Engine Coolant Booster Pump
52
Tow Bar Option
55
Removable Vise Option
56
Rear Platform Storage Compartments Option
57
Lining Bar / Oil Storage Option
57
Cab Layout
58
Control Panel - Left
58
Ignition Switch
60
Engine Diagnostic Gauge
61
Jupiter on Switch
61
Work Light Switch
62
Perimeter Light Switch Option
62
Windshield Wiper Switch - Front
62
Windshield Wiper Switch - Rear
62
Windshield Wiper Switch - Lower Right Front Option
62
Windshield Wiper Switch - Lower Left Front Option
62
Emergency Pump Switch Option
62
Arctic Fox Heater Switch Option
62
Switch Plugs
63
Video Monitor Option
63
Panel Latch
63
Jupiter JAM (Jupiter Application Master)
63
Jupiter J42 Board
63
Control Panel - Center
64
Jupiter Monitor
64
Jupiter Keyboard
64
Surfacing Indicator - Left
64
Surfacing Indicator - Right
64
Panel Latch
66
Power Inverter - Monitor / Printer Option
66
Power Inverter - Radio Option
66
Satellite Radio Option
66
Operator Seat
68
Seat Swivel Lock Cable / Latch
68
Foot Rest
68
Travel / Cycle Foot Switch
68
Operator Armrest Controls - Left
69
Operator Armrest Controls - Right
69
Operator Armrest Controls - Left
71
Combo Clamp Slew Switch - Left - Work Mode
72
Wizard Switch - Left - Work Mode
72
Horn Switch
72
Seat Height Switch
73
Operator Keypad Controls - Left
73
Engine Rev up Key
74
Engine Rev down Key
74
Neutral Key
74
Forward Travel Key - Travel Mode
74
Reverse Travel Key - Travel Mode
74
Gear Select Key
74
Travel / Work Mode Key
74
Combo Clamp Lock Key - Work Mode
76
Auto Jack on Key - Work Mode
76
Auto Jack Release Key - Work Mode
76
Combo Clamp Manual Line Key - Left - Work Mode
76
Combo Clamp Manual Line Key - Right - Work Mode
76
Workhead Lock Key
77
Workhead Vibrator Key - Left Outer - Work Mode
77
Workhead Vibrator Key - Left Inner - Work Mode
77
Workhead Vibrator Key - Right Inner - Work Mode
77
Workhead Vibrator Key - Right Outer - Work Mode
77
Switch Mode Key - Work Mode
77
Auto Tamp Key - Work Mode
77
Tie Finder Key Option - Work Mode
77
Operator Armrest Controls - Right
78
Parking Brake Valve
78
Workhead Joystick - Right - Work Mode
78
Combo Clamp Joystick - Right - Work Mode
78
Combo Clamp Slew Switch - Right - Work Mode
80
Wizard Switch - Right - Work Mode
80
Travel / Cycle Joystick - Work Mode
81
Emergency Stop Switch
81
Operator Keypad Controls - Right
81
Section 2.1 - Operation
84
Operator Keypad Controls - Right
84
Enter (Accept) Key
84
Alarm Key
84
Escape Key
84
Plus Key
84
Minus Key
84
Arrow up Key
85
Arrow down Key
85
Arrow Left Key
85
Arrow Right Key
85
Arrow Curved Left Key
86
Arrow Curved Right Key
86
Expanded Track View Key
87
Expanded Track View Page up Key
87
Expanded Track View Page down Key
87
Cab Air Conditioner / Pressurizer Controls
89
Storage Compartment
91
Cab Fans
93
Cab Tool Box Option
93
Section 3
101
Jupiter II Control System
106
Jupiter System Introduction
106
Comprehensive Diagnostics
106
Simplified Electrical System
107
Improved Reliability
107
Scalable Platform
107
Jupiter System Network
108
Jupiter System Description
109
Jupiter Diagnostics Overview
110
Pulse Width Modulation (PWM)
110
Touch Screen Operation
111
Main Screens
114
Travel Screen
114
Work Screen
115
Expanded Track View Screen
116
Information Panel
117
Alarm Panel Navigation
118
Alarm Panel
119
Expanded Alarm Panel
120
Set Clock Panel
121
Engine Status Panel
125
Mode Select Panel Navigation
126
Mode Select Panel
129
F1 Travel Mode Button / Panel
129
F2 Work Mode Button
129
F3 Pump Control Pressure Button / Panel
131
F1 Pump Pressure Calibration Button / Panel
133
F2 Pump Pressure Button
134
F3 Pump Static Test Pressure Button
135
Gear Select Panel
137
Machine Status Panel
139
Gearbox Shift Indicators
142
Superelevation / Crosslevel Panel
146
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Harsco MARK IV Specifications
General
Brand
Harsco
Model
MARK IV
Category
Industrial Equipment
Language
English
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