176  Programming: Tools
5.2 Tool Data
Applying the tool usage test
With the TOOL USAGE and TOOL USAGE TEST soft keys, you can 
check before starting a program in a Program Run operating mode 
whether the tools being used in the selected program have enough 
service life remaining. Here the TNC compares the actual values for 
service life in the tool table with the nominal values from the tool 
requirement file. 
After you have clicked the TOOL USAGE TEST soft key, the TNC 
displays the results of the tool usage test in a pop-up window. Use the 
CE key to close the pop-up window.
The TNC saves the usage times in a separate file with the extension 
pgmname.H.T.DEP (see “Changing the MOD setting for dependent 
files” on page 554). The generated tool usage file has the following 
information:
Column Meaning
TOKEN  TOOL: Tool usage time per TOOL CALL. The 
entries are listed in chronological order.
 TTOTAL: Total usage time of a tool
 STOTAL: Call of a subprogram (including 
cycles). The entries are listed in 
chronological order.
 TIMETOTAL: The total machining time of the 
NC program is entered in the WTIME column. 
In the PATH column the TNC saves the path 
name of the corresponding NC programs. 
The TIME column shows the sum of all TIME 
entries (only when the spindle is on, and 
without rapid traverse). The TNC sets all 
other columns to 0.
 TOOLFILE: In the PATH column, the TNC 
saves the path name of the tool table with 
which you conducted the Test Run. This 
enables the TNC during the actual tool 
usage test to detect whether you 
performed the test run with the TOOL.T.
TNR Tool number (–1: No tool inserted yet)
IDX Tool index
NAME Tool name from the tool table
TIME Tool-usage time in seconds (feed time)
WTIME Tool-usage time in seconds (total usage time 
between tool changes)
RAD Tool radius R + Oversize of tool radius DR 
from the tool table. The unit is 0.1 µm.