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HEIDENHAIN ITNC 530 - 6-2010 DIN-ISO PROGRAMMING User Manual

HEIDENHAIN ITNC 530 - 6-2010 DIN-ISO PROGRAMMING
618 pages
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User’s Manual
DIN/ISO
Programming
iTNC 530
NC Software
606 420-01
606 421-01
English (en)
6/2010

Table of Contents

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HEIDENHAIN ITNC 530 - 6-2010 DIN-ISO PROGRAMMING Specifications

General IconGeneral
Control SystemCNC
Software Version6-2010
Control TypeCNC
User InterfaceGraphical user interface
Programming LanguageDIN/ISO
DisplayColor TFT
Number of AxesUp to 5 axes
Communication InterfacesEthernet, RS-232, USB
Spindle ControlIntegrated
Tool ManagementIntegrated
Cycle ProgrammingYes
PLC IntegrationYes

Summary

First Steps with the iTNC 530

1.2 Machine Switch-On

Procedure for powering on the control and machine, and moving axes to reference points.

1.3 Programming the First Part

Guide to creating and editing your first part program on the TNC.

1.4 Graphically Testing the Program

Steps for simulating program execution and visualizing the machining process.

1.5 Tool Setup

Procedures for preparing and entering tool data into the tool table.

1.6 Workpiece Setup

Steps for clamping and aligning the workpiece for machining.

Programming: Fundamentals, File Management

3.2 Creating and Writing Programs

Guidance on organizing NC programs, defining blanks, and programming tool movements.

3.4 Working with the File Manager

Detailed instructions on managing directories, files, copying, deleting, and renaming.

Programming: Tools

5.2 Tool Data

Requirements for tool compensation, tool numbers, names, length, and radius.

5.3 Tool Compensation

Explanation of how TNC adjusts spindle path for tool length and compensates for radius in the working plane.

Programming: Programming Contours

6.4 Path Contours—Cartesian Coordinates

Functions for defining contours using Cartesian coordinates like lines, chamfers, and arcs.

Programming: Data Transfer from DXF Files

7.1 Processing DXF Files (Software Option)

Opening DXF files to extract contours and machining positions, and saving them.

Programming: Special Functions

11.2 Dynamic Collision Monitoring (Software Option)

Using DCM to monitor for collisions between objects during machining and test runs.

11.3 Fixture Monitoring (Software Option)

Placing, editing, and checking fixtures for collision monitoring with simple fixtures.

11.4 Tool Holder Management (DCM Software Option)

Enabling tool holders for collision monitoring by modeling and setting tool holder parameters.

Programming: Multiple Axis Machining

12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)

Defining tilted working planes using various methods like space angles, projection angles, and Euler angles.

Programming: Pallet Editor

13.2 Pallet Operation with Tool-Oriented Machining

Using pallet tables to call part programs and activate datum shifts for machining.

Manual Operation and Setup

14.2 Moving the Machine Axes

Methods for moving machine axes using direction buttons, incremental jog, and electronic handwheels.

14.4 Functional Safety FS (Option)

Explanation of safety concepts, operating modes, and functions integrated into the TNC.

14.6 Using the 3-D Touch Probe

Overview of touch probe cycles for calibrating, measuring, and setting datums.

14.7 Calibrating a 3-D Touch Probe

Procedures for calibrating touch probe length, radius, and center misalignment.

14.8 Compensating Workpiece Misalignment with a 3-D Touch Probe

Using basic rotation and 3-D compensation to correct workpiece misalignment.

14.9 Datum Setting with a 3-D Touch Probe

Methods for setting datums using touch probe cycles for various geometries.

14.10 Tilting the Working Plane (Software Option 1)

Using PLANE function or cycles to define tilted working planes via angles or points.

Positioning with Manual Data Input

15.1 Programming and Executing Simple Machining Operations

Using MDI mode for simple operations, pre-positioning, and executing short programs.

Test Run and Program Run

16.3 Test Run

Simulating programs and program sections to reduce errors before actual machining.

16.4 Program Run

Executing part programs in Full Sequence or Single Block modes, including interruptions.

MOD Functions

17.21 Configuring the HR 550 FS Wireless Handwheel

Steps for assigning, configuring transmission channel, and setting power for the wireless handwheel.

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