Hypertherm ArcGlide THC

10 ArcGlide THC Instruction Manual 806450
Contents
4 Maintenance .............................................................................................................................. 169
Introduction .................................................................................................................................................................................. 169
Lifter routine maintenance ........................................................................................................................................................ 169
Carriage ................................................................................................................................................................................ 169
Sealing strip ......................................................................................................................................................................... 171
Cable connections ............................................................................................................................................................. 171
System grounding .............................................................................................................................................................. 171
Calibrate arc voltage .................................................................................................................................................................. 172
Flow of ArcGlide operations .................................................................................................................................................... 174
Basic flow for all ArcGlide operating states ................................................................................................................. 177
Common machine-cutting faults ............................................................................................................................................. 178
Update ArcGlide firmware ........................................................................................................................................................ 180
Download through Phoenix software ............................................................................................................................. 180
Download from a laptop .................................................................................................................................................... 180
Operator tests ............................................................................................................................................................................. 181
Problems and solutions ............................................................................................................................................................. 182
Troubleshooting routines .......................................................................................................................................................... 185
Hypertherm CNC will not communicate with HPR plasma system ........................................................................ 185
Error 19 – Excess plate contact ..................................................................................................................................... 186
Error 21 – Ohmic tip sense .............................................................................................................................................. 188
Error message troubleshooting .............................................................................................................................................. 191
Error message displays ..................................................................................................................................................... 191
ArcGlide errors .................................................................................................................................................................... 191
Printed circuit board (PCB) block diagram for a Hypernet configuration ..................................................................... 209
Printed circuit board (PCB) block diagram for a discrete configuration ....................................................................... 210
ArcGlide PCBs ........................................................................................................................................................................... 211
HMI processor board (228581) ...................................................................................................................................... 211
HMI 7-segment display interface board (228582) ..................................................................................................... 214
THC control interface board (228577) ......................................................................................................................... 215
THC processor board (228578) .................................................................................................................................... 220
Discrete plasma interface board (141094) .................................................................................................................. 224
Hypernet plasma interface board (141162) ................................................................................................................ 228
Lifter interface board (228580) ....................................................................................................................................... 231
5 Parts List ..................................................................................................................................... 235
Lifter parts .................................................................................................................................................................................... 235
Lifter motor and slide parts ...................................................................................................................................................... 237
Control module parts ................................................................................................................................................................. 238
HMI parts ...................................................................................................................................................................................... 239
Plasma interface boards ........................................................................................................................................................... 240