Appendix B – CnC interfACe protoCol
b-2  HPR800XD Auto Gas  –  806500
Interface hardware
• Theinterfacewilluseacombinationofdiscretesignals(5inputs,3outputs,and24VDCactivelow)andan
addressable RS422 interface.
• Thehardwarewillprovide4uniqueaddresses,whichallows4systemstobeconnectedtooneserialportonthe
CNC. The addressing mechanism will be inside the power supply, on a PC board (Note: A total of 32 I/O 
(20 Inputs, 12 Outputs) points will be required for 4 systems).
• TheRS422hardwarewillhavetri-stateabletransmittertodisconnectitselffromthelinewhennot
communicating.
• MountingholesforfootprintofCommandTHCplasmainterfaceboard.
• MusthaveaninterfacecompatiblewiththeCommandTHC/HD4070.
Signal list
Signals
Signal name  Type  Description
Plasma Start  Input   When active, the plasma system will fire an arc.
Machine Motion 1  Output   Indicates the arc has transferred to the plate. This signal is selected 
using jumper on power supply control board. Only 1 motion signal 
is needed per system. The remaining motion signals can be used to 
wire multiple systems in a daisy chain configuration.
Machine Motion 2  Output   Indicates the arc has transferred to the plate. This signal is selected 
using jumper on power supply control board. Only 1 motion signal 
is needed per system. The remaining motion signals can be used to 
wire multiple systems in a daisy chain configuration.
Machine Motion 3  Output   Indicates the arc has transferred to the plate. This signal is selected 
using jumper on power supply control board. Only 1 motion signal 
is needed per system. The remaining motion signals can be used to 
wire multiple systems in a daisy chain configuration.
Machine Motion 4  Output   Indicates the arc has transferred to the plate. This signal is selected 
using jumper on power supply control board. Only 1 motion signal 
is needed per system. The remaining motion signals can be used to 
wire multiple systems in a daisy chain configuration.
Hold Ignition  Input   When active, the system will stay in preflow and delay torch ignition. 
The signal should be applied at the same time the start signal is 
applied.
System Error  Output   Indicates that an error has occurred in the plasma system. Use the 
serial interface to query for the specific error code number.