InstallatIon
3-2 HPR800XD Auto Gas – 806500
Primary power supply to chiller interface console ...........................................................................................................................3-39
Chiller interface power cable .....................................................................................................................................................3-39
Secondary power supply to chiller interface console .....................................................................................................................3-40
Chiller interface communication cable ....................................................................................................................................3-40
Primary Power supply to selection console cables .........................................................................................................................3-41
Selection console communication cable ................................................................................................................................3-41
Selection console power cable .................................................................................................................................................3-41
Selection console to metering console hose and lead assembly ................................................................................................3-43
Cable and gas hose assembly ..................................................................................................................................................3-43
Power supply to CNC interface cable ............................................................................................................................................... 3-45
Optional multi-system CNC interface cable ..........................................................................................................................3-45
Examples of output circuits ........................................................................................................................................................ 3-47
Examples of input circuits ...........................................................................................................................................................3-48
Remote ON/OFF switch (provided by customer) ...........................................................................................................................3-49
Torch lead assembly ..............................................................................................................................................................................3-50
Torch lead junction box (Optional)......................................................................................................................................................3-51
Install the junction box ................................................................................................................................................................. 3-52
Connect the leads ........................................................................................................................................................................3-53
Work lead .................................................................................................................................................................................................3-57
Torch connections .................................................................................................................................................................................. 3-58
Connect the torch to the torch lead assembly ......................................................................................................................3-58
Connect the torch to the quick-disconnect ...........................................................................................................................3-62
Torch mounting and alignment ............................................................................................................................................................3-63
Mounting the torch ....................................................................................................................................................................... 3-63
Torch alignment ............................................................................................................................................................................3-63
Torch lifter requirement .........................................................................................................................................................................3-64
HyperNet ...................................................................................................................................................................................................3-64
Power requirements (for each power supply) .................................................................................................................................. 3-65
General ...........................................................................................................................................................................................3-65
Line disconnect switch ...............................................................................................................................................................3-66
Main power cable (power supplies) ...................................................................................................................................................3-66
Main power cable (chiller) .....................................................................................................................................................................3-66
Connect the power .................................................................................................................................................................................3-67
Torch coolant requirements ..................................................................................................................................................................3-68
Premixed coolant for standard operating temperatures ......................................................................................................3-68
Custom Coolant mix for cold operating temperatures .........................................................................................................3-69
Custom Coolant mix for hot operating temperatures ...........................................................................................................3-70
Water purity requirements ....................................................................................................................................................................3-70
Fill the chiller with coolant .....................................................................................................................................................................3-71
Gas requirements ...................................................................................................................................................................................3-72
Setting the supply regulators .....................................................................................................................................................3-72
Gas regulators ......................................................................................................................................................................................... 3-73
Supply gas plumbing .............................................................................................................................................................................3-74
Connect the supply gases .........................................................................................................................................................3-75
Supply gas hoses ...................................................................................................................................................................................3-76
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