Hypertherm MAX200 User Manual

TABLE OF CONTENTS
MAX200 Instruction Manual v
15
Section 5 MAINTENANCE ...................................................................................................................................5-1
Routine Maintenance................................................................................................................................................5-2
Troubleshooting ........................................................................................................................................................5-3
Removal and Replacement of Torch ........................................................................................................................5-6
Removal ...........................................................................................................................................................5-6
Replacement ....................................................................................................................................................5-6
Removal and Replacement of Torch Lead Assembly...............................................................................................5-8
Removal ...........................................................................................................................................................5-8
Replacement ....................................................................................................................................................5-8
Increase or Decrease Torch Lead Length ................................................................................................................5-9
Adjusting Plasma Gas....................................................................................................................................5-12
Section 6 PARTS LIST.........................................................................................................................................6-1
MAX200 Power Supply.............................................................................................................................................6-2
Illustrations/Parts Lists .....................................................................................................................................6-2
Recommended Spare Parts ...................................................................................................................................6-16
Power Supply .................................................................................................................................................6-16
Hand Torch and Torch Leads ........................................................................................................................6-16
Hand Torch Systems ..............................................................................................................................................6-17
MAX200T (90°) Hand Torch Cutting Systems ...............................................................................................6-17
MAX200E (65°) Hand Torch Gouging Systems.............................................................................................6-17
PAC200T/E Consumables, Torch Assemblies & Torch Leads...............................................................................6-18
PAC200T/E Trigger Torch Consumables .....................................................................................................6-18
PAC200T ((90°) Cutting Torch Assembly .....................................................................................................6-20
PAC200T (90°) Cutting Torch Assembly 25 Ft ..............................................................................................6-20
PAC200T Cutting Torch Consumable Parts Kit .............................................................................................6-20
PAC200E (65°) Gouging Torch Assembly ....................................................................................................6-22
PAC200E (65°) Gouging Torch Assembly 25 Ft............................................................................................6-22
PAC200E Gouging Torch Consumable Parts Kit...........................................................................................6-24
Trigger Torch 26-Foot Lead Assembly (Torch to Power Supply)...................................................................6-24
Extended Leads......................................................................................................................................................6-25
Trigger Torch 26-Foot Lead Assembly (Torch to Extension Box) ..................................................................6-26
Section 7 WIRING DIAGRAMS............................................................................................................................7-1
MAX200 Electrical Schematic & Block Diagram (013-2-179) ..........................................................................9 Sheets
Coolant System Schematic/Diagram (029-2-313) .............................................................................................1 Sheet
Timing Chart ......................................................................................................................................................1 Sheet
Appendix A FILTERS...........................................................................................................................................a-1
Appendix B PROPYLENE GLYCOL SAFETY DATA .........................................................................................b-1
BENZOTRIAZOLE SAFETY DATA .................................................................................................b-7
Appendix C AERATION MANIFOLD FOR CUTTING ALUMINUM .....................................................................c-1

Hypertherm MAX200 Specifications

General

Brand	Hypertherm
Model	MAX200
Category	Welding System
Language	English