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Kalkhoff
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Pedelec Xion
Kalkhoff Pedelec Xion User Manual
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We hope y
ou thoroughly enjoy using your new P
edelec
with Xion drive.
Copyright © Derby C
ycle Werke GmbH / Raleigh Univega GmbH
Reproduction, in whole or in part, is not permitted without the consent
of Derby C
ycle Werke GmbH / Raleigh Univega GmbH.
Subject to misprints, errors and technical modications.
180
182
Table of Contents
Table of Contents
5
2 Preface
4
Table of Contents
5
4 Safety Information
8
Basic Safety Information
8
For Your Own Safety
8
Information for Parents and Legal Guardians
8
Safety in Road Traffic
8
Bike Safety
9
5 Legal Provisions
9
Applicable Road Traffic Licensing Regulations
9
6 Intended Use
10
General Information
10
Trekking Bike / All-Terrain Bike (ATB), if Equipped in Accordance with the Applicable Road Traffic Licensing Regulations
10
City, Touring, Sports, Child's and Youngster's Bike, if Equipped in Accordance with the Applicable Road Traffic Licensing Regulations
10
Mountain Bike (MTB) / Cross Bike
11
Road Bike / Fitness Bike
11
Bmx
11
7 Before the First Ride
12
8 Before Every Ride
13
9 Setting up the Bike for the Rider
13
Fitting the Pedals
13
Adjusting the Seat Position
14
Adjusting the Bike Saddle
14
Operating the Quick-Release Device
14
4 I General User Manual
15
Determining the Correct Saddle Height
15
Adjusting the Saddle Angle
16
With a Seatpost Saddle Clamp
16
With a Two-Bolt Seatpost
16
With a Suspension Seatpost
17
Adjusting the Handlebar Position
17
Adjusting / Aligning the Handlebar Height with a Conventional Handlebar Stem
17
A-Head Systems
18
Adjusting the Handlebar Height with
18
Adjusting the Handlebar Position by Turning the Handlebar
18
Aligning Handlebars with A-Head Systems in Relation to the Front Wheel
18
Adjusting the Handlebar Height with an Adjustable Handlebar Stem
19
10 Frame
19
11 Headset
20
12 Fork
20
13 Suspension Frame and Suspension Elements
21
Frame with Rear Suspension
21
Care and Maintenance
21
14 Bottom Bracket and Cranks
22
15 Checking the Bottom Bracket
22
16 Wheels
22
Checking the Wheels
22
Checking the Hubs
22
Checking the Rims
23
17 Tyres and Inner Tubes
23
Tyres
23
Tubeless Tyres
24
Tubed Tyres
24
Inner Tubes
24
18 Repairing a Puncture
25
Opening the Brake
25
Opening the Cantilever or V-Brake
25
Removing the Hydraulic Rim Brake
25
Opening the Side-Pull Calliper Brake
26
Releasing the Hub Gears, Roller, Drum or Back-Pedal Brakes
26
Removing the Wheel
26
Removing the Front Wheel
26
Removing the Rear Wheel
26
Removing the Tyre and Inner Tube
27
Mending the Inner Tube
27
Fitting the Tyre and Inner Tube
28
Fitting the Wheel
28
Bikes with Derailleur Gears
28
Bikes with Hub Gears
28
Inserting the Front Wheel
28
Inserting the Rear Wheel
28
19 Bike Gears
31
Derailleur Gears
31
Operating the Shifting Lever
32
Shifting Lever on Road Bike
32
Shifting Lever on MTB, Trekking and Touring Bike
36
Hub Gears
39
Operating the Hub Gears
39
Shimano 7/8-Speed Shift Lever
39
Adjusting Gears with Shimano Hub Gears
40
Bike Chain
41
Maintenance of Bike Chains
41
Brake, Brake Levers and Brake Systems
42
Important Information and Precautionary Measures
42
Brake Lever
43
Standard Brake Lever
43
Hub Brakes
43
Drum and Roller Brakes
43
Back-Pedal Brake
44
Rim Brakes
45
Adjusting the Brake-Pad Clearance in Relation to the Rim
45
Readjusting the Brake
45
Wear of Brake Pad
46
Disc Brakes
46
Hydraulic Disc Brake
47
Cleaning the Brake System
48
Fitting/Removing the Wheel
48
Vapour Bubble Formation
48
22 Lighting System
49
Specifications for Lighting System
49
Special Regulations for Road Bikes
49
Generator / Dynamo
49
Sidewall Dynamo
49
Switching the Sidewall Dynamo on and off
49
Hub Dynamo
50
Failure of the Lighting System
50
23 Add-On Components
51
Pannier Rack
51
Front Pannier Rack
51
Rear Pannier Rack
51
Wheel Guards / Mudguards
52
Re-Engaging the Safety-Release Mechanism
52
24 Accessories and Equipment
53
Child Seat
53
Bike Stand
54
Bike Trailer
54
Bike Basket
54
Bar Ends
54
25 Bike Carriers for Mounting on Roof and Rear of Car
55
26 Carbon Components
55
Properties
55
Torques
55
Visual Inspection
56
Carbon Frame
56
Carbon Handlebar
56
Carbon Handlebar Stem
56
Carbon Wheels
57
Carbon Fork
57
Carbon Seatpost
57
Splinters
57
Fastening in Mounting Stand
57
Transportation by Car
57
27 Care and Maintenance of the Bike
58
Care
58
Wear Parts
58
Tyres
59
Rims in Conjunction with Rim Brakes
59
Brake Pads
59
Brake Discs
59
Bike Chains or Toothed Belts
59
Chainrings, Sprocket Wheels and Jockey Wheels
59
Lamps of Lighting Set
59
Handlebar Tapes and Handle Grips
60
Hydraulic Oils and Lubricants
60
Gear-Shift and Brake Cables
60
Paint Finishes
60
Bearings
60
Sliding Bearings and Bearings for Full-Suspension Frames, Suspension Forks or Other Suspension Elements
60
28 Regular Inspections
61
Inspection Schedule
61
Maintenance / Checks
61
29 Link List
62
30 Technical Data
63
Maximum Permitted Gross Weight of Bike
63
Maximum Permitted Loading of Pannier Rack
64
Tightening Torques for Screw Connections
64
General Tightening Torques for Screw Connections
66
Tyres and Tyre Pressure
66
Lighting Set
66
31 Warranty Conditions
67
Prerequisites for the Validity of Warranty Claims
67
Warranty Exclusions
67
English
71
1 Safety
73
General
73
Statutory Requirements
73
Meaning for the Rider
73
Battery
74
Motor
74
Adjustments/Maintenance/Repair
75
Transportation of the Pedelec
75
The Pedelec and Your Car
75
The Pedelec on Aeroplanes
75
The Pedelec on Trains
75
2 Composition of the Vehicle
76
3 First Steps
77
Checking the Tightening Torques
77
Fitting the Pedals
77
Adjusting the Saddle Height
77
Clamping Screw
77
Quick-Release Device
77
4 Quick Start
78
5 Battery
79
Charging the Battery
79
Removing the Battery
79
Charging Operation
80
Installing the Battery
81
Battery Information System
81
Checking the Charge State
81
Checking the Capacity
82
Battery Management
82
Sleep Mode
82
Warranty and Service Life
82
Storage
83
Shipping
83
Disposal
83
6 Charger
84
7 Control Panel and Display
84
Control Panel
84
Buttons
85
Push Assist
85
Switching On/Off
85
Display Small
85
Assistance Indicator
85
Battery Charge State Indicator
86
Remaining Range Indicator
86
Units
86
Display
86
Assistance Indicator
87
Battery Charge State Indicator
87
Remaining Range Indicator
87
Units
87
Programming and Settings
87
Delete Overall Data
87
Delete Trip Data
87
Drive Data
87
Device Settings
88
Display
88
Drive
88
Miscellaneous
89
Personalize
89
Target Cost
90
8 The Motor
91
Operation
91
Range
91
Riding Your Pedelec Efficiently
92
Warranty and Service Life
92
Troubleshooting
93
10 Cleaning
94
Battery
94
Motor
94
Display
94
Control Panel
94
Charger
94
11 Technical Data
95
Table of Contents
102
Default Chapter
105
Riding in the ERGO Power-Assist Mode
105
Troubleshooting for the ERGO Power-Assist Mode
108
Special Features of the Pedelec with Impulse Drive
109
Legal Principles
109
Meaning for the Rider
109
Charging the Battery
111
Removing the Battery
111
Learning Cycle
112
Charging Operation
112
Fitting the Battery
113
Control Panel and Display
113
Basic Functions
113
Pushing Assistance
114
Switching On/Off
114
Battery Charge State Indicator
115
Buttons for Power-Assist Level
115
Display of the Power-Assist Mode
115
Remaining Range Indicator
115
Troubleshooting
116
Setting and Programming the Display
116
Brightness
117
Contrast
117
Delete Overall Data
117
Delete Trip Data
117
Device Settings
117
Factory Settings
117
Language
117
Name
117
Unit
117
Wheel Circumference
117
Fuel Consumption
118
Fuel Price
118
Fuel Type
118
Target Cost
118
ERGO Settings
119
Target Heart Rate
119
Warning Heart Rate
119
Nuvinci Harmony Gears
120
Automatic Mode
120
Manual Mode
121
Troubleshooting
121
Assistance by the Electric Motor
122
Operating Principle of Assistance
122
Power-Assist Modes
123
Range
123
Riding Your Pedelec Efficiently
124
Battery
124
Straightforward Charging
124
Learning Cycle
125
High Degree of Safety Due to Battery Management
125
Straightforward Storage
125
Battery Information System
126
Checking the Battery Charge State
126
Checking the Battery Capacity
127
Service Life and Warranty
127
Service Life and Warranty of the Battery
127
Service Life and Warranty of the Drive
127
Transportation and Shipping of the Battery
128
Shipping
128
The E-Bike and Your Car
128
The E-Bike on Aeroplanes
128
The E-Bike on Trains
128
Transportation
128
Damaged Batteries
128
Disposal of Batteries
129
Charger
129
Cleaning
130
Cleaning the Battery
130
Cleaning the Motor
130
Cleaning the Display
130
Cleaning the Control Panel
131
Cleaning the Chest Belt
131
Technical Data
131
Table of Contents
136
1 Quick Start
137
2 Legal Principles
138
Meaning for the Rider
138
Pushing Assistance
138
3 Special Features of Pedelec with Groove Drive
138
4 Charging the Battery
139
Charging Operation
140
Fitting the Battery
140
5 Control Panel
141
On/Off Button
141
Switches for Power-Assist Level
141
Display of Power-Assist Mode
142
Battery Charge State Indicator
142
6 Assistance by the Electric Motor
143
Operating Principle of Assistance
143
Distance
143
Riding Your Pedelec Efficiently
144
Battery
144
Straightforward Charging
144
High Degree of Safety Due to Battery Management
144
Straightforward Storage
144
Battery Information System
145
Battery Charge State
145
Service Life and Warranty
146
Of the Drive
146
8 Charger
146
Removing the Front Wheel
147
Cleaning
148
Warnings
148
Technical Data
149
Original User Manual Xion Pedelec
152
1 Safety
154
General
154
Statutory Requirements
154
Meaning for the Rider
154
Battery
155
Motor
155
Adjustments/Maintenance/Repair
156
Transportation of the Pedelec
156
The Pedelec and Your Car
156
The Pedelec on Aeroplanes
156
The Pedelec on Trains
156
2 Composition of the Vehicle
157
3 First Steps
158
Checking the Tightening Torques
158
Fitting the Pedals
158
Adjusting the Saddle Height
158
Clamping Screw
158
Quick-Release Device
158
4 Quick Start
159
5 Battery
160
Charging the Battery
160
Removing the Battery
160
Charging Operation
161
Installing the Battery
162
Battery Information System
162
Checking the Capacity
162
Checking the Charge State
162
Battery Management
163
Sleep Mode
163
Warranty and Service Life
163
Storage
164
Shipping
164
Disposal
164
6 Charger
164
7 Control Panel and Display
165
Control Panel
165
Switching On/Off
165
Arrow Buttons
166
Pushing Assistance
166
Display
166
Menu Availability
167
Mounting and Removal of the Display
167
Battery Charge State Indicator
168
Remaining Range Indicator
168
Display Symbols
168
Programming and Settings
169
Assist Mode
170
Brake Assist
170
Tour Reset
170
Date
171
Push Assist
171
Settings
171
Information
172
Language
172
Time
172
Units
172
8 The Motor
172
Operation
172
Energy Recovery (Recuperation)
173
Braking Assistance
174
Thermal Management
174
Range
175
Riding Your Pedelec Efficiently
175
Troubleshooting
176
10 Repair
178
Removing the Rear Wheel
178
Installing the Rear Wheel
178
Cleaning
179
Battery
179
Motor
179
Display
179
Control Panel
179
Charger
179
Technical Data
180
Specifications
194
Initial Operation
196
Maintenance and Service
200
Maintenance and Cleaning
200
Lithium Ion Battery Pack Powerpack
202
Charging the Battery Pack
203
5
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Kalkhoff Pedelec Xion Specifications
General
Brand
Kalkhoff
Model
Pedelec Xion
Category
Bicycle
Language
English
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