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Krone Profi Liner - User Manual

Krone Profi Liner
192 pages
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19/02/2019
EN
OPERATING INSTRUCTIONS
SEMITRAILER
Profi Liner | Mega Liner | Paper Liner | Coil Liner
505369471-04

Table of Contents

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Summary

Information about this document

Introduction

Overview of the purpose and scope of the operating instructions.

Other applicable documents

Lists other documents required for safe trailer operation.

Product identification and type plate

Explains how to identify the trailer using its type plate.

Retention of documents

Instructions on storing and passing on the operating instructions.

Part positions

Defines viewing direction for part descriptions.

Optional components

Notes that not all optional components may be present on the trailer.

Symbols used in these instructions

Explains the various markings and symbols used in the text.

Copyright

States the copyright ownership of the instructions.

Safety

Warnings

Explains the structure and classification of warnings and danger levels.

Intended use

Defines the proper and foreseeable misuse of the trailer.

Personnel qualification and requirements

Outlines qualifications needed for operators, driving staff, and craftsmen.

Personal protective equipment

Details necessary PPE for loading/unloading and general safety.

Transported material characteristics

Advises checking trailer suitability for transported goods.

Information, warning, and mandatory signs

Instructions on observing and maintaining signs attached to the trailer.

Danger areas

Identifies areas around the trailer with increased safety risks.

Protective and safety devices

Lists and describes the trailer's protective and safety devices.

General safety instructions

Provides fundamental safety measures and warnings for pneumatic systems and superstructure stability.

Notes about legal regulations

Highlights compliance with national regulations for vehicle operation.

Warranty and liability

Explains conditions under which warranty and liability claims are excluded.

Limits of use

Outlines requirements for the operational environment and conditions of use.

Environmental hazards

Provides guidance on environmental protection during trailer operation.

Vehicle overview

Profi Liner

Details the standard KRONE trailer for normal transport requirements.

Mega Liner

Describes the Mega Liner's larger cargo space and lifting roof.

Coil Liner

Explains the Coil Liner's equipment for transporting coils and point loads.

Paper Liner

Details the Paper Liner's equipment for transporting pallets and paper rolls.

Commissioning

Initial commissioning

Describes the process performed by KRONE before delivery.

Delivery and handover

Outlines the procedure for receiving the trailer at the production site.

Running gear operation

Using wheel chocks

Instructions on the correct use and stowing of wheel chocks.

Landing leg winches

Details the operation, safety precautions, and speeds of landing leg winches.

Rear braces

Explains the function and types of rear braces and how to operate them.

Coupling and uncoupling the trailer

Critical safety and operational procedure for connecting and disconnecting the trailer.

Manoeuvring the trailer without a connected compressed air supply

Describes how to maneuver the trailer in exceptional cases without air supply.

Supply and control connections

Details how to connect and disconnect air and electrical lines safely.

Draining the compressed air tanks

Explains the importance and procedure for draining condensation water.

Brake system

Critical safety system information and warnings related to the brake system.

Air suspension

Describes manual and electronic adjustment of vehicle height and related safety.

Lift axles

Explains the automatic and manual operation of lift axles.

Self-steering axle

Describes the automatic and manual locking mechanisms for the self-steering axle.

Step-on devices

Details the available climbing aids like hand straps and ladders.

Rear underrun protection

Explains the function and operation of fold-up and swiveling rear underrun protection.

Side collision protection

Describes the function and operation of folding and swiveling side collision protection.

Rear stacker bracket

Information on securing rear stackers and related safety.

Mud flap

Instructions for folding up and down the mud flaps.

Spare wheel bracket

Details different versions of spare wheel brackets and safety.

Storage box

Describes the function and safety precautions for the storage box.

Pallet storage box

Details the operation and safety of the pallet storage box.

Depots

Describes different types of depots for storing posts, laths, and beams.

Tool box

Operation and safety for the tool box.

Water tank

Usage instructions and hygiene for the water tank.

Food box

Operation and safety for the food box.

Fire extinguisher

Instructions for removing and placing the fire extinguisher.

Superstructure operation

Rear gantry

Safety and operational instructions for the rear gantry doors.

Sliding curtain superstructure

Detailed instructions for operating sliding curtains, including buckles and tensioning.

Full-tarp superstructure

Procedures for opening and closing curtains, handling posts, and lateral limiters.

Roofs

Information on different roof types and their operation.

Hydraulic lifting roof

Safety and operational procedures for the hydraulic lifting roof system.

Hydraulic rear width expansion

Describes the expansion of the rear gantry to increase loading width.

Road operations

Commissioning before each trip

A comprehensive checklist for ensuring road safety before driving.

Coupling and uncoupling the trailer

Critical safety and operational procedure for connecting and disconnecting the trailer.

Manoeuvring the trailer without a connected compressed air supply

Instructions for maneuvering the trailer when air supply is not connected.

Parking the trailer safely

Safety guidelines for parking the trailer to prevent movement and damage.

Loading the trailer

Procedures for loading onto railway wagons and ships.

Driving with open doors

Precautions for driving with open doors in exceptional cases.

Loading and securing

Using straps

Instructions on the correct and safe use of lashing straps.

Using the lashing strap winch

Details on operating the lashing strap winch and tensioning belts.

Ensuring form-fitting

Guidance on minimizing empty spaces for better load securing.

Securing pallets with hoop casings and shrink-wrap

Explains the limitations of pallet securing methods and proper lashing.

Load securing rail

Information about KRONE trailers equipped with load securing rails.

Securing the load with telescopic lock rods

Instructions for securing loads using telescopic lock rods with anchor rails.

Securing loads with tension chains to centre posts;board walls

Explains how to use tension chains for load pressure management.

Additional aids

Lists examples of additional aids for load securing.

Using the Multi Safe system

Overview of various load securing systems within the Multi Safe system.

Double-deck loading

Critical safety and procedures for double-deck loading.

Variofloor segment floor

Safety and operational guidelines for the Variofloor segment floor.

Coil transport

Safety precautions and procedures for transporting coils.

Transporting paper

Safety and procedures for securing paper rolls.

Container transport

Information on container transport and using lowerable container locks.

Troubleshooting in the event of faults

Checking the lift axle control

Procedures for checking and troubleshooting faulty lift axle control.

Fixing braking abnormalities

Guidance on identifying and rectifying brake system abnormalities.

Maintenance and repair

Care and cleaning

Guidelines for cleaning the trailer and its components safely and effectively.

Maintenance

Outlines the importance of maintenance and general warnings.

Repair

General guidelines for repair work and replacing defective bulbs.

Decommissioning

Temporary decommissioning

Steps for temporarily taking the trailer out of service, including cleaning and protection.

Recommissioning

Actions required to put the trailer back into operation after downtime.

Final decommissioning and disposal

Procedures for environmentally sound final disposal of the trailer.

Spare parts and customer service

Spare parts

Information on ordering original spare parts and accessing the catalogue.

Customer service and support

Contact details for KRONE customer service and spare parts.

Technical data

Dimensions and weights

Provides technical dimensions and weight specifications for different trailer models.

Plugs and socket pin assignments

Details the pin assignments for various trailer electrical sockets.

Summary

Information about this document

Introduction

Overview of the purpose and scope of the operating instructions.

Other applicable documents

Lists other documents required for safe trailer operation.

Product identification and type plate

Explains how to identify the trailer using its type plate.

Retention of documents

Instructions on storing and passing on the operating instructions.

Part positions

Defines viewing direction for part descriptions.

Optional components

Notes that not all optional components may be present on the trailer.

Symbols used in these instructions

Explains the various markings and symbols used in the text.

Copyright

States the copyright ownership of the instructions.

Safety

Warnings

Explains the structure and classification of warnings and danger levels.

Intended use

Defines the proper and foreseeable misuse of the trailer.

Personnel qualification and requirements

Outlines qualifications needed for operators, driving staff, and craftsmen.

Personal protective equipment

Details necessary PPE for loading/unloading and general safety.

Transported material characteristics

Advises checking trailer suitability for transported goods.

Information, warning, and mandatory signs

Instructions on observing and maintaining signs attached to the trailer.

Danger areas

Identifies areas around the trailer with increased safety risks.

Protective and safety devices

Lists and describes the trailer's protective and safety devices.

General safety instructions

Provides fundamental safety measures and warnings for pneumatic systems and superstructure stability.

Notes about legal regulations

Highlights compliance with national regulations for vehicle operation.

Warranty and liability

Explains conditions under which warranty and liability claims are excluded.

Limits of use

Outlines requirements for the operational environment and conditions of use.

Environmental hazards

Provides guidance on environmental protection during trailer operation.

Vehicle overview

Profi Liner

Details the standard KRONE trailer for normal transport requirements.

Mega Liner

Describes the Mega Liner's larger cargo space and lifting roof.

Coil Liner

Explains the Coil Liner's equipment for transporting coils and point loads.

Paper Liner

Details the Paper Liner's equipment for transporting pallets and paper rolls.

Commissioning

Initial commissioning

Describes the process performed by KRONE before delivery.

Delivery and handover

Outlines the procedure for receiving the trailer at the production site.

Running gear operation

Using wheel chocks

Instructions on the correct use and stowing of wheel chocks.

Landing leg winches

Details the operation, safety precautions, and speeds of landing leg winches.

Rear braces

Explains the function and types of rear braces and how to operate them.

Coupling and uncoupling the trailer

Critical safety and operational procedure for connecting and disconnecting the trailer.

Manoeuvring the trailer without a connected compressed air supply

Describes how to maneuver the trailer in exceptional cases without air supply.

Supply and control connections

Details how to connect and disconnect air and electrical lines safely.

Draining the compressed air tanks

Explains the importance and procedure for draining condensation water.

Brake system

Critical safety system information and warnings related to the brake system.

Air suspension

Describes manual and electronic adjustment of vehicle height and related safety.

Lift axles

Explains the automatic and manual operation of lift axles.

Self-steering axle

Describes the automatic and manual locking mechanisms for the self-steering axle.

Step-on devices

Details the available climbing aids like hand straps and ladders.

Rear underrun protection

Explains the function and operation of fold-up and swiveling rear underrun protection.

Side collision protection

Describes the function and operation of folding and swiveling side collision protection.

Rear stacker bracket

Information on securing rear stackers and related safety.

Mud flap

Instructions for folding up and down the mud flaps.

Spare wheel bracket

Details different versions of spare wheel brackets and safety.

Storage box

Describes the function and safety precautions for the storage box.

Pallet storage box

Details the operation and safety of the pallet storage box.

Depots

Describes different types of depots for storing posts, laths, and beams.

Tool box

Operation and safety for the tool box.

Water tank

Usage instructions and hygiene for the water tank.

Food box

Operation and safety for the food box.

Fire extinguisher

Instructions for removing and placing the fire extinguisher.

Superstructure operation

Rear gantry

Safety and operational instructions for the rear gantry doors.

Sliding curtain superstructure

Detailed instructions for operating sliding curtains, including buckles and tensioning.

Full-tarp superstructure

Procedures for opening and closing curtains, handling posts, and lateral limiters.

Roofs

Information on different roof types and their operation.

Hydraulic lifting roof

Safety and operational procedures for the hydraulic lifting roof system.

Hydraulic rear width expansion

Describes the expansion of the rear gantry to increase loading width.

Road operations

Commissioning before each trip

A comprehensive checklist for ensuring road safety before driving.

Coupling and uncoupling the trailer

Critical safety and operational procedure for connecting and disconnecting the trailer.

Manoeuvring the trailer without a connected compressed air supply

Instructions for maneuvering the trailer when air supply is not connected.

Parking the trailer safely

Safety guidelines for parking the trailer to prevent movement and damage.

Loading the trailer

Procedures for loading onto railway wagons and ships.

Driving with open doors

Precautions for driving with open doors in exceptional cases.

Loading and securing

Using straps

Instructions on the correct and safe use of lashing straps.

Using the lashing strap winch

Details on operating the lashing strap winch and tensioning belts.

Ensuring form-fitting

Guidance on minimizing empty spaces for better load securing.

Securing pallets with hoop casings and shrink-wrap

Explains the limitations of pallet securing methods and proper lashing.

Load securing rail

Information about KRONE trailers equipped with load securing rails.

Securing the load with telescopic lock rods

Instructions for securing loads using telescopic lock rods with anchor rails.

Securing loads with tension chains to centre posts;board walls

Explains how to use tension chains for load pressure management.

Additional aids

Lists examples of additional aids for load securing.

Using the Multi Safe system

Overview of various load securing systems within the Multi Safe system.

Double-deck loading

Critical safety and procedures for double-deck loading.

Variofloor segment floor

Safety and operational guidelines for the Variofloor segment floor.

Coil transport

Safety precautions and procedures for transporting coils.

Transporting paper

Safety and procedures for securing paper rolls.

Container transport

Information on container transport and using lowerable container locks.

Troubleshooting in the event of faults

Checking the lift axle control

Procedures for checking and troubleshooting faulty lift axle control.

Fixing braking abnormalities

Guidance on identifying and rectifying brake system abnormalities.

Maintenance and repair

Care and cleaning

Guidelines for cleaning the trailer and its components safely and effectively.

Maintenance

Outlines the importance of maintenance and general warnings.

Repair

General guidelines for repair work and replacing defective bulbs.

Decommissioning

Temporary decommissioning

Steps for temporarily taking the trailer out of service, including cleaning and protection.

Recommissioning

Actions required to put the trailer back into operation after downtime.

Final decommissioning and disposal

Procedures for environmentally sound final disposal of the trailer.

Spare parts and customer service

Spare parts

Information on ordering original spare parts and accessing the catalogue.

Customer service and support

Contact details for KRONE customer service and spare parts.

Technical data

Dimensions and weights

Provides technical dimensions and weight specifications for different trailer models.

Plugs and socket pin assignments

Details the pin assignments for various trailer electrical sockets.

Krone Profi Liner Specifications

General IconGeneral
BrandKrone
ModelProfi Liner
CategoryUtility Vehicle
LanguageEnglish

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