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Labrie
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expert 2000
Labrie expert 2000 Service Manual
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128
C
HAPTER
4
Lubrication
Figure 192.
Bottle cap with probe
removed
16.
Put the seal cover over the bottle
cap;
Figure 193.
Seal cover over the
bottle cap
Figure 194.
Sealed s
ample
17.
Fill the identification form
(sticker) and apply it on the
sample bottle;
Figure 195.
Labeled sample bottle
137
139
Table of Contents
Default Chapter
5
Table of Contents
5
About this Manual
11
What You will Find in this Manual
11
What You will Not Find in this Manual
11
Introducing the Expert(T) 2000 TM
12
Expert(T) 2000
13
For Manual and Automated Collection
13
Service and Maintenance on the Expert(T) 2000 TM
13
Contacting Labrie Environmental Group
14
Plant Information
14
Labrie Customer Support Center
14
Chapter 1 Safety
15
Safety Conventions
15
Responsibilities of the Employer
15
Responsibilities of the Employee
17
Lockout/Tagout Procedure
18
Protection against Fire
20
Safety Props
21
Body Safety Prop
21
Tailgate Safety Prop
22
Other General Safety Precautions
25
Chapter 2 Controls
27
Helping Hand
27
Joystick
27
Pump Switch
28
Control Console
30
Red Emergency-Stop Button
30
Green Start Cycle Button
31
Yellow Retract Button
31
Multi-Cycle Control Switch
32
Engine RPM Control
32
Speed-Up Switch
33
Speed-Up Inhibitor Control
33
Control Station Selector Switch
34
Temporary Handbrake
34
Body Control Station
36
Strobe Light Switch
36
Chapter 3 Maintenance
37
Prior to Start up
38
Shutdown Procedure
40
Air Tank Draining Procedure
40
General Cleanliness
43
Cleaning the Hopper Area
43
On Helping Hand
44
Equipped Units
44
On Manual-Collection and Cart-Tipper-Equipped Units
46
Packer Maintenance
53
Changing Packer Multi-Cycle Settings
56
Limit Switches Adjustment
58
Sliding Shoes and Wear Pads
63
Sliding Shoes Replacement
64
Wear Pads Replacement
67
Packer Removal Procedure
71
Floor Guide Replacement Procedure
77
Packer Roller Replacement
80
Swivel-Style Panel Removal and Wear Pad Replacement
81
Arm Doghouse Panel Scraper Removal and Wear Pad Replacement
83
Packer Cylinder Replacement
86
Tailgate and Body Hinges Maintenance
90
Tailgate Locking Mechanism (Single Tailgate)
90
Tailgate Seal and Hinges Inspection
91
Body/Chassis Hinges Inspection
92
Body Raised Limit Switch
93
Tailgate Limit Switch Adjustment
94
Optional Limit Switch and Proximity Switch
95
Hydraulic System Maintenance
97
Hydraulic Cylinder Inspection Procedures
98
Main Hydraulic Valve
98
Cycle Time for All Hydraulic Functions
101
Hydraulic Tank Inspection Procedure
101
Hydraulic Oil Replacement Procedure
102
Filter Element Replacement Procedure
104
Strainer Cleaning Procedure
106
Hydraulic Vane Pump Systems
109
Dump Valve Pressure Adjustment Procedure
110
Main Relief Valve Pressure Adjustment (Vane Pump Systems)
113
Crusher Panel
113
Tailgate
113
Packer
113
Hoist
114
Priming a New Pump
117
Body Hoist Replacement Procedure
119
Speed-Up System Maintenance
121
Air System Maintenance
123
Surface Finishing and Painting
126
Chapter 4 Lubrication
133
Recommended Lubricants
133
Grease
133
Hopper Lubrication
133
Engine Oil
133
Hydraulic Oil
133
Minimum Requirements for Hydraulic Oil
134
Hydraulic Oil Test
134
Lubrication Chart
139
Packer
140
Body-Chassis Hinges
141
Hopper Section (Standard Version)
142
Crusher Panel
143
Full-Width Tailgate
144
Chapter 5 Troubleshooting
145
Troubleshooting Guide
145
Appendix
155
About Wiring Schematics
155
Connectors
156
Commonly-Used Electrical Connectors
156
Deutsch
156
Amp
156
Labrie Electrical Schematics
157
Commonly-Used Symbols
157
Alarms
157
Connectors
158
Diodes
158
Fuses
159
Lights
160
Relays
162
Solenoids
163
Switches
164
Other Symbols
167
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Labrie expert 2000 Specifications
General
Brand
Labrie
Model
expert 2000
Category
Utility Vehicle
Language
English
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