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Lantech QL-400 - User Manual

Lantech QL-400
101 pages
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QL-400
Semi Automatic Stretch Wrap Machine
Manual
Serial Number: QM0056781

Table of Contents

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Summary

Introduction

Specifications

Machine Specifications

Details general dimensions, weight, speed, and load capacities of the QL-400 machine.

Introduction to Load Guardian

Explains the Load Guardian control system, its importance, and how to select or create wrap profiles.

Safety

General Safety

Outlines general safety rules, including obeying decals, warnings, cautions, and lockout/tagout procedures.

Personnel Safety

Addresses risks to personnel, such as operating under the influence and entanglement hazards.

Lockout;Tagout Procedures

Details the procedures for safely de-energizing the machine for maintenance.

Safety and Environmental Controls

Covers recycling, chemical waste disposal, and adherence to environmental regulations.

Warnings, Cautions and Notes

Defines the meaning of Warning, Caution, and Note symbols used in the manual.

Pictograms

Illustrates and explains various safety pictograms used on the machine.

Residual Risk

Identifies potential residual risks and required PPE for specific tasks.

Installation Instructions

Prepare the Area

Details site requirements, including space, floor conditions, and weight bearing capacity.

Personnel, Equipment and Tools

Lists the necessary personnel, equipment, and tools for machine installation.

Installation

Provides step-by-step instructions for physically setting up the machine.

Operator Instructions

Sequence of Operation

Describes the step-by-step process of operating the stretch wrap machine.

Components

Identifies and illustrates the main components of the machine.

FDS and Counterweight

Explains the function of the FDS and counterweight in relation to film application.

FDS Lift Drive

Details the drive mechanism for raising and lowering the FDS, including sensors.

EZ Thread Gate

Describes the gate that facilitates easy film threading into the FDS.

Pallet Grip

Explains the Pallet Grip mechanism for securing the load to the pallet.

Controls

Identifies and explains the main control elements of the machine, including Main Disconnect, HMI, and E-stop.

Icon List

Provides a reference list of icons used on the HMI screen.

Operator Controls

Introduces the HMI display and the selections available for machine operation.

Select a Ready-to-Wrap Profile

Guides the user on selecting pre-programmed wrap profiles for different load types.

Create a Profile

Details the process of creating custom wrap profiles based on load characteristics.

Home Menu

Explains the functions accessible from the machine's home screen.

Manual Jog

Describes how to manually control machine components for setup or testing.

Film Settings

Explains how to adjust film width and thickness parameters.

Wrapper Settings

Covers adjustments for Film Delivery System settings like assist time and tension.

Film Calibration

Details the process for calibrating the Containment Force.

Wrap Apps Defaults

Explains how to use and configure default wrap sequences for specific applications.

Options Defaults

Describes how to enable or disable various machine options.

System

Covers machine settings related to sound, color, network, and date/time.

Service

Outlines service functions like display cleaning, calibration, and data export.

Personalization

Details settings for language, user image, display, and color.

User Access

Explains how to create and manage user accounts and permissions.

Reports

Covers access to machine production data like cycle data and alarms.

Help Menu

Provides access to help information, including wrap quality and problems.

Edit Profile

Guides users on modifying existing wrap profiles.

Maintenance

Daily and Weekly Maintenance

Outlines routine checks and tasks for daily and weekly upkeep.

Pallet Grip

Specific maintenance tasks for the Pallet Grip component.

Monthly Maintenance

Details maintenance tasks to be performed on a monthly basis.

FDS Up, Down Travel

Explains how to adjust the sensors for the FDS travel limits.

Belt Slack Switch

Details the installation and function of the belt slack switch.

Home Proximity Sensor for the Turntable

Guides on adjusting the turntable's home position sensor.

Turntable Drive Belt

Provides instructions for adjusting the tension of the turntable drive belt.

Load Height Sensor

Discusses the load height sensor and its factory-set range.

Variable Frequency Drives (VFD)

Refers to VFDs for motor speed control and directs to external manuals.

FDS Lift Belt

Step-by-step guide for replacing the FDS lift belt.

FDS Lift Drive

Instructions for replacing the FDS lift drive motor.

Turntable Drive Belt

Detailed procedure for replacing the turntable drive belt.

Turntable Drive

Steps for replacing the turntable drive unit.

Tilting Roller

Details how to adjust the Pallet Grip's tilting roller.

Groove Roller

Explains how to adjust the Pallet Grip's groove roller.

Appendix

Glossary

Provides definitions for technical terms used in the manual.

Warranty

Outlines the warranty terms, conditions, and exclusions for the machine.

Containment Force Variation

Discusses causes and solutions for inconsistent Containment Force readings.

Product Crushes at the Edges of the Load

Addresses problems related to product crushing at the load edges.

Product Crushes at the Top of the Load

Details causes and solutions for product crushing at the top of the load.

Excessive Film Breaks

Explains common causes and solutions for film breaks during wrapping.

Excessive Film Use

Provides methods to reduce the amount of film used per load.

Reduce, Eliminate the Film Tails

Offers solutions for managing film tails after wrapping.

Load Shifts in Shipment

Discusses causes and solutions for loads shifting during transit.

Load Twists During Wrap

Addresses issues of loads twisting during the wrapping process.

The Load Slides off the Pallet

Provides solutions for loads sliding off the pallet.

Increase the Throughput

Offers strategies to improve the machine's wrapping speed.

Belt Slack Condition

Explains causes and solutions for belt slack issues.

Wrap to Custom Height

Details how to wrap loads to a specific custom height.

What is Load Guardian?

Explains the Load Guardian system and its role in achieving wrap quality.

How to Select the Film for Your Load

Provides guidance on choosing the appropriate film for different loads.

How to Select the Correct Film

Offers advice on selecting film based on gauge and containment force.

Find the Correct Pre-stretch

Explains how to set the correct pre-stretch percentage for optimal results.

What is Containment Force?

Defines Containment Force and provides examples for various product types.

Set, Adjust the Tension on the Film

Details how to set and adjust film tension for optimal wrapping.

Load Height

Explains how Load Height is set and its importance in profile creation.

Load Shape

Describes how load shape affects film tension and break risk.

Pallet Fit

Details the Pallet Fit selections and their impact on wrapping.

Wrap Height

Explains how Wrap Height is set and its purpose.

Wrap Apps

Describes Wrap Apps for special applications and their control capabilities.

Profile Name

Guidance on naming profiles for easy identification.

Profile Colors and Save

Explains how to assign colors to profiles and save them.

Parts Lists and Drawings

Lantech QL-400 Specifications

General IconGeneral
BrandLantech
ModelQL-400
CategoryStretch Wrapping Systems
LanguageEnglish