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Lantech
Stretch Wrapping Systems
QL-400
Lantech QL-400 User Manual
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SPECIFICATIONS
7
2.0
Specification
s
All Lantech® machines have a serial number ta
g in 1 of these locations:
On the Door
of the Enclosure
On the Electrical Enclos
ure
Note:
The “exposed” metal parts on all Stretch Wrap Machines ha
ve a heavy Rust
Preventative applied before shipment.
You can use Mineral Spirits or a similar clea
ner t
o remove it.
If you remove it, make sure that you apply a “light” Rust Preventative to the “exposed” metal
before you operate the machine.
6
8
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction
5
Support
6
2 Specifications
7
Machine Specifications
8
Introduction to Load Guardian
10
3 Options
11
4 Safety
13
General Safety
13
Personnel Safety
13
Lockout/Tagout Procedures
14
Safety and Environmental Controls
14
Warnings, Cautions and Notes
15
Pictograms
16
Residual Risk
18
5 Installation Instructions
19
Prepare the Area
19
Personnel, Equipment and Tools
20
Installation
21
6 Operator Instructions
25
Sequence of Operation
26
Components
27
Assemblies
29
FDS and Counterweight
29
FDS Lift Drive
29
EZ Thread Gate
30
Pallet Grip
31
Controls
32
Icon List
33
Operator Controls
35
Select a Ready-To-Wrap Profile
36
Create a Profile
37
Home Menu
42
Manual Jog
43
Film Settings
43
Wrapper Settings
44
Film Calibration
45
Wrap Apps Defaults
46
Options Defaults
46
System
47
Service
47
Personalization
48
User Access
48
Reports
50
Help Menu
55
Edit Profile
58
Initialize the Machine
64
Lockout/Tagout Procedures
64
How to Stop the Machine
64
Apply the Power to the Machine
64
Thread the Film
65
Operate the Machine
66
Manual Override
67
Film Roll Is Empty
68
Film Break Recovery
68
7 Maintenance
69
Daily and Weekly Maintenance
70
Pallet Grip
70
Monthly Maintenance
70
Settings and Adjustments
71
FDS Up, down Travel
71
Belt Slack Switch
72
Home Proximity Sensor for the Turntable
73
Turntable Drive Belt
75
Load Height Sensor
76
Variable Frequency Drives (VFD)
76
Standard Parts Replacement
77
FDS Lift Belt
77
FDS Lift Drive
79
Turntable Drive Belt
80
Turntable Drive
81
Pallet Grip
82
Tilting Roller
82
Groove Roller
83
8 Appendix
85
Glossary
85
Warranty
87
Wrap Problems
88
Containment Force Variation
88
Product Crushes at the Edges of the Load
88
Product Crushes at the Top of the Load
89
Excessive Film Breaks
89
Excessive Film Use
90
Reduce, Eliminate the Film Tails
90
Load Shifts in Shipment
91
Load Twists
91
The Load Slides off the Pallet
92
Increase the Throughput
92
Belt Slack Condition
93
Wrap to Custom Height
93
Wrap Quality
94
What Is Load Guardian
94
How to Select the Film for Your Load
94
How to Select the Correct Film
94
Find the Correct Pre-Stretch
95
What Is Containment Force
95
Set, Adjust the Tension on the Film
96
Profile Build Descriptors
96
Load Height
96
Load Shape
97
Pallet Fit
97
Wrap Height
98
Wrap Apps
98
Profile Name
98
Profile Colors and Save
99
9 Parts Lists and Drawings
101
4
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Lantech QL-400 Specifications
General
Brand
Lantech
Model
QL-400
Category
Stretch Wrapping Systems
Language
English