Leidos ProVision 3 - Figure 8: Installation Kit

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ProVision 3 Installation Manual

8100-35521-00

Rev. A1

Leidos Security Detection & Automation, Inc. – Proprietary Page 23 of 119

Figure 8: Installation Kit

3. Unscrew and remove the wood chock used to prevent the Genie Lifts from moving during transport.

4. Roll the Genie Lifts out of the installation kit crate.

5. Remove the straps securing ladders (with kits including ladders) to the Genie Lifts.

6. Set all items aside.

Main Page

Table of Contents2
Disclaimer8
Introduction12
Relevant Procedures12
Minimum Technical Qualifications12
Contacting Customer Support12
Safety14
Electrical Safety Precautions14
Line Voltages14
Voltage and High Current14
Figure 1: Hazardous Voltage and High Current Labels14
Lockout/Tagout Requirements and Procedure15
Mechanical Safety Precautions15
Mast Antenna15
Belt Drive15
Toxic Safety Precautions16
Fire Safety Precaution16
Safety Features16
Figure 2: Belt-Drive Safety Labels16
Figure 3: Electrical Power Switch (Two Options)16
Tools List17
Tools in Installation Kit17
Additional Tools17
Crate Unpacking19
General Guidelines19
Installation Kit Crate19
Scanner Crate19
Scanner Crate Unpacking21
Figure 4: Masts and Other Items on Top Shelf21
Figure 5: Scanner Crate with Top Shelf to be Removed21
Installation Kit Crate Unpacking22
Figure 6: Column Screws to be Removed22
Figure 7: Screws/Bolts and Brackets to be Removed22
Figure 8: Installation Kit23
Genie Lift Assembly24
Genie Lift Components24
Figure 9: Genie Lift Components24
Leg and Wheelie Bar Attachment25
Figure 10: Spring-Loaded Pin and Crank Handle (Rotated from in to Out)25
Figure 11: Spring-Loaded Pin and Crank Handle and Carriage Lock Bar26
Figure 12: Wheelie Bars (at Right)26
Modified Cradle Fork Attachment27
Figure 13: Fork Support Tubes27
Figure 14: Modified Cradle Forks with Rings in Place27
Caster Operation28
Figure 15: Caster Assembly28
Figure 16: Caster Positions28
Figure 17: Caster Orientation29
Figure 18: Caster Caution Area29
Figure 19: Caster Pivot Lock30
Removal from Scanner Crate31
Figure 20: Ramps Attached31
Figure 21: Caster End Plate Installation31
Figure 22: Caster Attachment to Caster End Plate32
Movement to the Install Location34
Figure 23: Electrical Enclosure End of Upper/Lower Frame Assembly34
Figure 24: Grip Point for Rotating Casters35
Upper Assembly Lift36
Preparation of Assembly and Genie Lifts36
Figure 25: Bolts to Remove from Shipping Legs36
Figure 26: Lifting Bracket with Quick-Release Pin Being Inserted37
Figure 27: Lifting Bar Inserted through Lifting Bracket and Pinned in Place37
Figure 28: Column Head Clamp37
Figure 29: Left and Right Columns38
Figure 30: Orientation of Columns38
Figure 31: Columns Attached with Bolts and Column Head Clamps39
Figure 32: Genie Lift Position39
Figure 33: Modified Cradle Fork and Lifting Bar Secured with Quick-Release Pin40
Figure 34: Wheel Chock40
Figure 35: Shipping Leg with Two Remaining Lower Bolts Removed40
Upper Frame Assembly Lifting41
Figure 36: Stop Bolt in Upper Bolt Hole41
Figure 37: Column Bolt Direction42
Figure 38: Bolts 1-3 Torqued on Left (Top) and Right (Bottom) Columns42
Figure 39: Cross Braces between Shipping Legs43
Figure 40: Bolt through L Bracket into Swing Arm43
Genie Lift Removal44
Scanner Leveling and Alignment45
Pre-Leveling45
Bolt-On Side Frames45
Figure 41: Leveling Foot45
Figure 42: Bolt-On Side Frames46
Figure 43: U-Clip Installed on Frame46
Isolation Footpads (Optional)47
Feet Lowered47
Seismic Bracket Kit (Optional)47
Scanner Leveling47
Figure 44: Cross-Level Check47
Scanner Assembly48
Upper Frame Torque48
Bottom Outer Window Angle Brackets48
Figure 45: Other Column Screws/Bolts Torqued48
Floor Cover Trim49
Figure 46: Bottom Outer Radome Angle Bracket49
Figure 47: Floor Cover Trim and Install Detail49
Mounting Brackets50
Figure 48: Mounting Bracket Installed on Column50
Top Window Angle Brackets51
Figure 49: Top Outer Radome Angle Bracket with Bolt Inserted (Right)51
Motor Brake Release52
Power Cord52
Figure 50: Motor Brake Release Cable and Detail Showing Jumper Connected52
Figure 51: Power Input Box52
Swing Arm53
Antenna Masts53
Figure 52: Power Switch in the on Position53
Figure 53: Swing Arm in Calibration Position53
Mast Cables54
Figure 54: Antenna Mast Being Attached to Swing Arm54
Figure 55: Cables Routed through Swing Arm Hole54
Figure 56: Corrugated Tube55
Figure 57: Connectors on ISU and Cables from Mast Connected to ISU55
Cosmetic Mast Wrap56
Figure 58: Cosmetic Mast Wrap Protective Film Being Removed56
Figure 59: Cosmetic Mast Wrap Installation56
End Cap Top Bracket57
Figure 60: Push-In Rivets Inserted57
Figure 61: Nut Plate57
Entrance/Exit End Cap58
Vibration Control Kit58
Outer Window Scratch Guards58
Figure 62: Right Entrance/Exit Cover - Top (Left) and Bottom (Right)58
Figure 63: Scratch Guard Film Being Removed58
Outer Windows59
Figure 64: Outer Windows59
Outer Window Bracket Supports60
Outer Window Bracket Retainers60
Figure 65: Outer Window Bracket Support - Top (Left) and Bottom (Center)60
Figure 66: Outer Window Bracket Retainer: Overall and Upper and Lower Closeups60
Outer Window Screw Tightening Order61
Antenna Operation Verification61
E4.10.XX and SS5.1.XX61
Figure 67: Floor Center Panel62
Housing Brace Brackets64
Cabling Routes64
Figure 68: Housing Brace Brackets64
Top down Power65
Power Input Box65
Figure 69: Cabling Route with Power Input Box, OCP, and Other Cables Together65
Router66
Remote OCP66
Roof66
Figure 70: Power Input Box in the Lower (Electrical Enclosure End) Position66
Top Side Covers67
Figure 71: Roof Middle Holes67
Figure 72: Roof Middle Holes (Viewed from Motor/Pulley End)67
Figure 73: Top Side Cover and Clip-On Panel Nuts68
Notch Delete69
Figure 74: Top Side Cover Sliding into Entrance/Exit Cover69
Blank Plate and Cable Pass-Through Hole70
Figure 75: Blank Plate and Cable Pass-Through Hole70
Middle OCP Cover71
Figure 76: Middle OCP Cover71
Plain Middle Cover72
Middle Covers for Barrier Belt72
Figure 77: Plain Middle Cover72
Upper/Lower Cover with Switch/Power Input73
Figure 78: Middle Covers for Barrier Belt73
Plain Upper/Lower Covers74
Label Kit74
Top Entrance/Exit Covers74
Figure 79: Upper/Lower Cover with Switch/Power Input in Lower Position74
Belt Barrier Assembly75
Operator Control Panel75
Optional Resolution Station75
Inner Radome Top Angle Bracket75
Figure 80: Top Entrance/Exit Cover75
Figure 81: Inner Radome Top Angle Rail and Attachment Point75
Inner Radome Base Flange Support Brackets76
Inner Radome Scratch Guards76
Figure 82: Inner Radome Base Flange Support Bracket and Guide Pin76
Figure 83: Scratch Guard Film Being Removed76
Inner Radome Edge Support Brackets77
Inner Radomes77
Figure 84: Placement of Inner Radome Edge Support Brackets77
Figure 85: Inner Radome Fastened in Place78
Figure 86: Inner Radome Slotted Hole and Screw Sticking out78
Ceiling79
Figure 87: Ceiling79
Entrance/Exit Ramp Supports and Ramp80
Figure 88: Ramp Support80
Figure 89: Bolt Cover80
Figure 90: Ramp Assembly81
Center Floor Board82
Figure 91: Floor Center Panel82
Floor Side Panels and Center Panel83
Final Cover Fitting/Alignment83
Figure 92: Floor Side Panel83
Figure 93: Cover Fitting to Eliminate Gaps83
Scanner Power-Up84
Pre-Power-Up Checks84
Figure 94: Power Input Receptacle84
Power Cable Routing85
Scanner Power-Up and Warm-Up85
Date/Time Setting86
Scanner Calibration86
Scanner Calibration E4.10.XX and SS5.1.XX86
Figure 95: Field Service Tool Connect Page87
Figure 96: Field Service Tool Testing, Diagnostics87
Figure 97: Svdiagnostics88
Figure 98: Calibration Window88
Figure 99: Pre-Cal and VCO Cal89
Auto Test Verification with Field Service Laptop90
Figure 100: Pre-Cal and VCO Cal90
Acronyms and Abbreviations91
Appendix A: Provision 3 Control Kit Install Procedure92
Purpose92
Scope92
Applicable Documents92
Definitions92
Requirements92
Tools and Equipment92
Responsibilities93
Installation Overview93
Installation Sequence93
Method 193
Figure 101: Using Template to the Locate Foam Block93
Method 294
Figure 102: End Cap Measurements94
Figure 103: Foam Block95
Figure 104: Foam Block Placement95
Figure 105: Barcode Label above Block96
Figure 106: Top down View96
Appendix B: End Cap Notch Delete Plate Installation Procedure97
Purpose97
Scope97
Applicable Documents97
Definitions97
Requirements97
Responsibilities97
Preparing System98
Figure 107: Fiberglass Panel Removal98
Figure 108: Clean Area with Wipe99
Figure 109: Clean Surface100
Figure 110: Apply Tape Strip100
Figure 111: Peel Paper off101
Figure 112: Line up Plate101
Figure 113: Plate Alignment102
Figure 114: End Cap Alignment102
Appendix C: Label Kit103
Purpose103
Scope103
Requirements103
Tools And/Or Equipment103
Responsibilities103
Procedure104
Figure 115: Labeling for Bottom Power Entry104
Figure 116: Labeling for Top Power Entry105
Figure 117: Label Position for Entrance/Exit Panel on Motor End105
Appendix C: OCP and Belt Barrier106
Purpose106
Scope106
Applicable Documents106
Definitions106
Requirements106
Installation of Barrier Belt Option107
Figure 118: Barrier Belt107
Figure 119: Receiver End107
Installation of Monitor Pole Mount Option108
Figure 120: Belt End108
Figure 121: Monitor Attached with Support Post108
Figure 122: Monitor Mount Disassembly109
Figure 123: Install Thumb Screws109
Figure 124. Monitor Support Post Assembly110
Installation of Monitor Fixed Mount Option111
Figure 125: Monitor Attached with Fixed Riser111
Figure 126: Screws and Spacers Installed112
Figure 127: Riser Installed112
Appendix D: Installation Checklist114
Appendix E: Genie Lift Pre-Use Inspection Form117
Leidos Security Detection & Automation, Inc. - Proprietary118
Leidos Security Detection & Automation, Inc. - Proprietary119

Leidos ProVision 3 - Figure 8: Installation Kit

Table of Contents