Leidos ProVision 3 - Figure 19: Caster Pivot Lock

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ProVision 3 Installation Manual

8100-35521-00

Rev. A1

Leidos Security Detection & Automation, Inc. – Proprietary Page 30 of 119

Figure 19: Caster Pivot Lock

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Table of Contents2
Disclaimer8
Introduction12
Relevant Procedures12
Minimum Technical Qualifications12
Contacting Customer Support12
Safety14
Electrical Safety Precautions14
Line Voltages14
Voltage and High Current14
Figure 1: Hazardous Voltage and High Current Labels14
Lockout/Tagout Requirements and Procedure15
Mechanical Safety Precautions15
Mast Antenna15
Belt Drive15
Toxic Safety Precautions16
Fire Safety Precaution16
Safety Features16
Figure 2: Belt-Drive Safety Labels16
Figure 3: Electrical Power Switch (Two Options)16
Tools List17
Tools in Installation Kit17
Additional Tools17
Crate Unpacking19
General Guidelines19
Installation Kit Crate19
Scanner Crate19
Scanner Crate Unpacking21
Figure 4: Masts and Other Items on Top Shelf21
Figure 5: Scanner Crate with Top Shelf to be Removed21
Installation Kit Crate Unpacking22
Figure 6: Column Screws to be Removed22
Figure 7: Screws/Bolts and Brackets to be Removed22
Figure 8: Installation Kit23
Genie Lift Assembly24
Genie Lift Components24
Figure 9: Genie Lift Components24
Leg and Wheelie Bar Attachment25
Figure 10: Spring-Loaded Pin and Crank Handle (Rotated from in to Out)25
Figure 11: Spring-Loaded Pin and Crank Handle and Carriage Lock Bar26
Figure 12: Wheelie Bars (at Right)26
Modified Cradle Fork Attachment27
Figure 13: Fork Support Tubes27
Figure 14: Modified Cradle Forks with Rings in Place27
Caster Operation28
Figure 15: Caster Assembly28
Figure 16: Caster Positions28
Figure 17: Caster Orientation29
Figure 18: Caster Caution Area29
Figure 19: Caster Pivot Lock30
Removal from Scanner Crate31
Figure 20: Ramps Attached31
Figure 21: Caster End Plate Installation31
Figure 22: Caster Attachment to Caster End Plate32
Movement to the Install Location34
Figure 23: Electrical Enclosure End of Upper/Lower Frame Assembly34
Figure 24: Grip Point for Rotating Casters35
Upper Assembly Lift36
Preparation of Assembly and Genie Lifts36
Figure 25: Bolts to Remove from Shipping Legs36
Figure 26: Lifting Bracket with Quick-Release Pin Being Inserted37
Figure 27: Lifting Bar Inserted through Lifting Bracket and Pinned in Place37
Figure 28: Column Head Clamp37
Figure 29: Left and Right Columns38
Figure 30: Orientation of Columns38
Figure 31: Columns Attached with Bolts and Column Head Clamps39
Figure 32: Genie Lift Position39
Figure 33: Modified Cradle Fork and Lifting Bar Secured with Quick-Release Pin40
Figure 34: Wheel Chock40
Figure 35: Shipping Leg with Two Remaining Lower Bolts Removed40
Upper Frame Assembly Lifting41
Figure 36: Stop Bolt in Upper Bolt Hole41
Figure 37: Column Bolt Direction42
Figure 38: Bolts 1-3 Torqued on Left (Top) and Right (Bottom) Columns42
Figure 39: Cross Braces between Shipping Legs43
Figure 40: Bolt through L Bracket into Swing Arm43
Genie Lift Removal44
Scanner Leveling and Alignment45
Pre-Leveling45
Bolt-On Side Frames45
Figure 41: Leveling Foot45
Figure 42: Bolt-On Side Frames46
Figure 43: U-Clip Installed on Frame46
Isolation Footpads (Optional)47
Feet Lowered47
Seismic Bracket Kit (Optional)47
Scanner Leveling47
Figure 44: Cross-Level Check47
Scanner Assembly48
Upper Frame Torque48
Bottom Outer Window Angle Brackets48
Figure 45: Other Column Screws/Bolts Torqued48
Floor Cover Trim49
Figure 46: Bottom Outer Radome Angle Bracket49
Figure 47: Floor Cover Trim and Install Detail49
Mounting Brackets50
Figure 48: Mounting Bracket Installed on Column50
Top Window Angle Brackets51
Figure 49: Top Outer Radome Angle Bracket with Bolt Inserted (Right)51
Motor Brake Release52
Power Cord52
Figure 50: Motor Brake Release Cable and Detail Showing Jumper Connected52
Figure 51: Power Input Box52
Swing Arm53
Antenna Masts53
Figure 52: Power Switch in the on Position53
Figure 53: Swing Arm in Calibration Position53
Mast Cables54
Figure 54: Antenna Mast Being Attached to Swing Arm54
Figure 55: Cables Routed through Swing Arm Hole54
Figure 56: Corrugated Tube55
Figure 57: Connectors on ISU and Cables from Mast Connected to ISU55
Cosmetic Mast Wrap56
Figure 58: Cosmetic Mast Wrap Protective Film Being Removed56
Figure 59: Cosmetic Mast Wrap Installation56
End Cap Top Bracket57
Figure 60: Push-In Rivets Inserted57
Figure 61: Nut Plate57
Entrance/Exit End Cap58
Vibration Control Kit58
Outer Window Scratch Guards58
Figure 62: Right Entrance/Exit Cover - Top (Left) and Bottom (Right)58
Figure 63: Scratch Guard Film Being Removed58
Outer Windows59
Figure 64: Outer Windows59
Outer Window Bracket Supports60
Outer Window Bracket Retainers60
Figure 65: Outer Window Bracket Support - Top (Left) and Bottom (Center)60
Figure 66: Outer Window Bracket Retainer: Overall and Upper and Lower Closeups60
Outer Window Screw Tightening Order61
Antenna Operation Verification61
E4.10.XX and SS5.1.XX61
Figure 67: Floor Center Panel62
Housing Brace Brackets64
Cabling Routes64
Figure 68: Housing Brace Brackets64
Top down Power65
Power Input Box65
Figure 69: Cabling Route with Power Input Box, OCP, and Other Cables Together65
Router66
Remote OCP66
Roof66
Figure 70: Power Input Box in the Lower (Electrical Enclosure End) Position66
Top Side Covers67
Figure 71: Roof Middle Holes67
Figure 72: Roof Middle Holes (Viewed from Motor/Pulley End)67
Figure 73: Top Side Cover and Clip-On Panel Nuts68
Notch Delete69
Figure 74: Top Side Cover Sliding into Entrance/Exit Cover69
Blank Plate and Cable Pass-Through Hole70
Figure 75: Blank Plate and Cable Pass-Through Hole70
Middle OCP Cover71
Figure 76: Middle OCP Cover71
Plain Middle Cover72
Middle Covers for Barrier Belt72
Figure 77: Plain Middle Cover72
Upper/Lower Cover with Switch/Power Input73
Figure 78: Middle Covers for Barrier Belt73
Plain Upper/Lower Covers74
Label Kit74
Top Entrance/Exit Covers74
Figure 79: Upper/Lower Cover with Switch/Power Input in Lower Position74
Belt Barrier Assembly75
Operator Control Panel75
Optional Resolution Station75
Inner Radome Top Angle Bracket75
Figure 80: Top Entrance/Exit Cover75
Figure 81: Inner Radome Top Angle Rail and Attachment Point75
Inner Radome Base Flange Support Brackets76
Inner Radome Scratch Guards76
Figure 82: Inner Radome Base Flange Support Bracket and Guide Pin76
Figure 83: Scratch Guard Film Being Removed76
Inner Radome Edge Support Brackets77
Inner Radomes77
Figure 84: Placement of Inner Radome Edge Support Brackets77
Figure 85: Inner Radome Fastened in Place78
Figure 86: Inner Radome Slotted Hole and Screw Sticking out78
Ceiling79
Figure 87: Ceiling79
Entrance/Exit Ramp Supports and Ramp80
Figure 88: Ramp Support80
Figure 89: Bolt Cover80
Figure 90: Ramp Assembly81
Center Floor Board82
Figure 91: Floor Center Panel82
Floor Side Panels and Center Panel83
Final Cover Fitting/Alignment83
Figure 92: Floor Side Panel83
Figure 93: Cover Fitting to Eliminate Gaps83
Scanner Power-Up84
Pre-Power-Up Checks84
Figure 94: Power Input Receptacle84
Power Cable Routing85
Scanner Power-Up and Warm-Up85
Date/Time Setting86
Scanner Calibration86
Scanner Calibration E4.10.XX and SS5.1.XX86
Figure 95: Field Service Tool Connect Page87
Figure 96: Field Service Tool Testing, Diagnostics87
Figure 97: Svdiagnostics88
Figure 98: Calibration Window88
Figure 99: Pre-Cal and VCO Cal89
Auto Test Verification with Field Service Laptop90
Figure 100: Pre-Cal and VCO Cal90
Acronyms and Abbreviations91
Appendix A: Provision 3 Control Kit Install Procedure92
Purpose92
Scope92
Applicable Documents92
Definitions92
Requirements92
Tools and Equipment92
Responsibilities93
Installation Overview93
Installation Sequence93
Method 193
Figure 101: Using Template to the Locate Foam Block93
Method 294
Figure 102: End Cap Measurements94
Figure 103: Foam Block95
Figure 104: Foam Block Placement95
Figure 105: Barcode Label above Block96
Figure 106: Top down View96
Appendix B: End Cap Notch Delete Plate Installation Procedure97
Purpose97
Scope97
Applicable Documents97
Definitions97
Requirements97
Responsibilities97
Preparing System98
Figure 107: Fiberglass Panel Removal98
Figure 108: Clean Area with Wipe99
Figure 109: Clean Surface100
Figure 110: Apply Tape Strip100
Figure 111: Peel Paper off101
Figure 112: Line up Plate101
Figure 113: Plate Alignment102
Figure 114: End Cap Alignment102
Appendix C: Label Kit103
Purpose103
Scope103
Requirements103
Tools And/Or Equipment103
Responsibilities103
Procedure104
Figure 115: Labeling for Bottom Power Entry104
Figure 116: Labeling for Top Power Entry105
Figure 117: Label Position for Entrance/Exit Panel on Motor End105
Appendix C: OCP and Belt Barrier106
Purpose106
Scope106
Applicable Documents106
Definitions106
Requirements106
Installation of Barrier Belt Option107
Figure 118: Barrier Belt107
Figure 119: Receiver End107
Installation of Monitor Pole Mount Option108
Figure 120: Belt End108
Figure 121: Monitor Attached with Support Post108
Figure 122: Monitor Mount Disassembly109
Figure 123: Install Thumb Screws109
Figure 124. Monitor Support Post Assembly110
Installation of Monitor Fixed Mount Option111
Figure 125: Monitor Attached with Fixed Riser111
Figure 126: Screws and Spacers Installed112
Figure 127: Riser Installed112
Appendix D: Installation Checklist114
Appendix E: Genie Lift Pre-Use Inspection Form117
Leidos Security Detection & Automation, Inc. - Proprietary118
Leidos Security Detection & Automation, Inc. - Proprietary119

Leidos ProVision 3 - Figure 19: Caster Pivot Lock

Table of Contents