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MASSO G3 User Manual

MASSO G3
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MASSO
MASSO Documentation
MASSO
Documentation
v5.18 - 08 Apr,2021
www.masso.com.au Page 1 of 477

Table of Contents

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MASSO G3 Specifications

General IconGeneral
Storage8GB eMMC
ConnectivityEthernet, USB
Power Supply24V DC
Isolated Inputs16
Isolated Outputs8
Relay Outputs2
Encoder Inputs4
Step/Direction Outputs6
Analog Inputs2
Digital Inputs16
Digital Outputs8
Humidity10% to 90% non-condensing
Display7-inch touchscreen
AxesUp to 6 axes
Spindle ControlPWM, Analog, or Step/Direction
SoftwareMASSO OS
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C
Memory1GB RAM
Output Current500 mA per output

Summary

MASSO Documentation

Installing MASSO

Guide for new users to set up key configuration properties in MASSO.

5.1. MASSO Touch

Details the steps for opening the enclosure and installing the E-Stop button.

5.2. Powering MASSO-G3

Explains the power supply requirements and connection for MASSO-G3.

5.6. Loading Software to MASSO-G3

Provides instructions for loading software onto the MASSO-G3 unit.

5.7. Loading Software to MASSO-G2

Details the software loading process for the MASSO-G2 controller.

5.8. Admin and User Passwords

Explains default passwords and how to change or remove them.

5.9. Wiring and Calibration

Covers wiring axis and spindle drives to MASSO, followed by calibration.

MASSO - FAQ's

4.1. About MASSO

Provides a general overview of what MASSO is and its capabilities.

4.5. Motors and Drives

Discusses compatibility and wiring of stepper and servo motors with MASSO.

4.6. Plasma

Information on using MASSO with plasma machines, including THC support.

4.9. Tool Changers

Information on MASSO's built-in logic for various tool changers.

Machining with MASSO

6.4. Graphical Interface

Describes the different screens and elements of the MASSO graphical interface.

6.6. Keyboard and Key Shortcuts

Lists essential keyboard shortcuts for navigating MASSO interface and functions.

6.7. Loading & Running G-Code

Instructions on loading and running G-code files from a USB drive.

6.10. Calibrating Tools

Procedures for calibrating tools for both lathe and mill operations.

6.12. Conversational Programming

Details on using conversational wizards for basic machining programs.

Supported G-codes

8.1. G00 - Rapid Motion

Explains the G00 command for rapid movement to a specified location.

8.2. G01 - Linear Interpolation Motion

Explains the G01 command for linear movement at a specified feedrate.

8.15. G38.2 – Straight Probe Cycle

Command used for probing parts or fixtures to find the workpiece top.

8.17. G54 to G59 – Select Work Offset Coordinate System

Commands to select the current work offset for use in machining.

8.23. G90 – Set Distance Mode To Absolute

Sets the distance mode to absolute, which is the default on power up.

Supported M-codes

9.1. M00 – Program Stop

Command to stop the program, resumed by pressing cycle start.

9.4. M03 – Spindle ON (Clockwise)

Starts the spindle rotation in a clockwise direction at specified RPM.

9.7. M05 – Spindle OFF

Command to stop the spindle rotation.

9.9. M06 – Tool Change

Command used to change the tool immediately with T value.

9.22. M98 & M99 – Sub Program Call

Supports sub-program calls using M98 & M99 codes for reusable code blocks.

Setup and Calibration

11.1. Mounting and Mechanical Data

Provides mechanical dimensions for MASSO G3 Touch and MASSO G3.

11.2. E-Stop Wiring

Details wiring examples for single and multiple E-Stop buttons.

11.3. Axis Servo/Stepper examples

Explains wiring precautions for axis Step and Direction signals.

11.8. Axis Calibration

Steps for calibrating axes after electrical connections are made.

11.12. Homing / Home Inputs

Details on mounting and assigning inputs for homing sensors.

11.13. Soft & Hard Limits

Explanation of soft and hard limits for axis travel prevention.

11.25. MASSO G2 Drive and Relay wiring

Describes wiring for A & B axes on MASSO G2 and refers to G3 for X, Y, Z.

Tool Changers

16.1. Mill Tool Changers

Information on various tool changers for milling machines.

16.2. Lathe Tool Changers

Information on various tool changers for lathe machines.

Plasma - Torch Height Control

17.1. Proma Compact THC 150

Wiring and control signals for the Proma Compact THC 150.

17.3. Torch Touch (floating head) Signal

Using the torch touch signal for floating head gap calibration.

17.5. How THC works

Overview of THC interface, G-code commands, and operation principles.

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