TABLE OF CONTENTS
iii
Inspecting the Wiper Roller 142
Cleaning/Replacing Service Station Items 143
Removing the Service Station 143
Cleaning the Service Station 145
Wiper Roller Removal and Cleaning or Replacement 145
Wiper Motor Assembly Removal and Cleaning 146
Printing Platen and Capping Station Removal and Cleaning 147
Cleaning the Service Station Tray 147
Suggestion for High Volume Users: 147
Installing the Service Station 148
Still Experiencing Print Quality Issues? 151
Inspecting/Replacing the Waste Ink Tray 152
Replacing the Sheet Separators 153
Cleaning the Printer Body 154
Cleaning the Feed Rollers and Forwarding Rollers 154
Cleaning the Feed Sensor 155
Cleaning the Ink Revolver Couplings 156
Cleaning the Encoder Wheel - Z2i Engine 156
Cleaning the Lift Arm Sensor 157
Cleaning the Encoder Wheel on the Lift Motor 158
Cleaning Other Items inside the Print Engine 159
Grit Rollers (Media Transport Rollers) 159
Media (Paperpath) Sensors 159
Paperpath Surfaces 159
Printing Platen Surface 159
Preparing Printer for Transport 161
Local relocation 161
Remote relocation or shipping 161
Lubricating the Service Station Friction Points 163
Lubricating the Grit Roller Ground Clips/Springs 167
Reinstalling or Replacing the Service Station 168
Appendix Section 172
Appendix A –Specifications 172
Appendix B – Supplies and Optional Hardware 173
Appendix C – Service Station Guide Installation Instructions 174
Appendix D – Ink Delivery System (IDS) 180
Theory of Operation 180
Appendix E – Z2i Wiring Diagram 182
Appendix F – Z3/Z4/MR Wiring Diagram 183
Appendix G –Interface (I/O) Board (42-500-30) Schematic 184
Appendix H –Interface (I/O) Board (42-500-30 Rev B) Schematic 185
Appendix I –Side Frame Modification 186
Index 187
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