Mercury 45 Service Manual

POWER TRIM
Page 5B-38 90-828631R3 MARCH 1999
1. Unscrew plug from manifold and remove spring and poppet assembly.
NOTE: Do not lose shim that may be lodged in the plug.
2. Use the removal tool and pull out the pilot valve.
c
d
e
f
g
h
b
b
b
b
a
b
b
b
b
c
d
e
f
g
h
a-Tilt Relief Valve Assembly
b-O-Rings
c-Actuator Pin
d-Pilot Valve
e-Poppet Assembly
f-Spring
g-Shim
h-Plug
IMPORTANT: Inspect poppet assembly for debris in the area shown. If debris is found
on poppet replace poppet.
a
b
a
b
a-Debris Under Valve Tip
b-Rubber Seat

Mercury 45 Specifications

General

Horsepower	45 HP
Cylinders	3
Starting	Electric
Full Throttle RPM Range	5000-6000 RPM
Steering	Remote
Exhaust	Through Prop
Shaft Length	20 in