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Minebea Intec Combics Series User Manual

Minebea Intec Combics Series
103 pages
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Table of Contents

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Minebea Intec Combics Series Specifications

General IconGeneral
BrandMinebea Intec
ModelCombics Series
CategoryScales
LanguageEnglish

Summary

Introductory Notes

Regarding this Manual

Provides information on maintenance, calibration and error messages for Combics series devices.

Symbols Used

Explains the meaning of symbols used in the instructions for better overview.

Safety Instructions

Details safety precautions for handling and repairing Combics devices to prevent damage or injury.

General Information

Provides an overview of the Combics series, including its upgraded features and advice for service courses.

Overview of Models

Lists and describes Minebea Intec Combics indicator units and complete scales used in industrial applications.

Auxiliary Tools

Lists necessary auxiliary tools and emphasizes the need for a clean, stable workspace for service.

Special Tools

Lists specific tools required for servicing Combics devices, such as multimeter and interface converters.

Handling and Operation

Combics Key Function

Details the key functions for different Combics indicator models (CAIS1, CAISL1, CAIS2, CAISL2, CAIS3, CAISL3).

Verification access switch

Explains the function of the verification access switch for service software and ADC configuration.

Operating Design

Activating the service mode

Guides on how to activate the service mode for accessing expanded setup menus and calibration.

Additional Menus in the Service Mode

Describes the menu items available in Text and Setup menus when the service mode is active.

Exiting the Service Mode

Instructions on how to exit the service mode by turning the indicator off and on again.

Service Mode Overview

Explains that service mode provides access to additional menu items not visible in standard operation.

Configuring the A/D converter Combics 1 and 2

Details the procedure for configuring the A/D converter for Combics 1 and 2, including standard and verifiable modes.

ADC Quick Configuration for Combics 1 and 2

Describes a quick installation option for connecting weighing platforms (WP 1 or WP2) to Combics 1 or 2.

Configuring the A/D converter Combics 3

Provides steps for configuring the A/D converter for Combics 3, including password entry and menu navigation.

XBPI Protocol Settings

Explains XBPI protocol settings for adjustment routines using service software without activating BPI mode.

Test Program for Combics Indicators 1 and 2

Details the test program sequence for Combics 1 and 2 indicators, covering display, keypad, and internal components.

Test Program for Combics Indicator 3

Outlines the test program sequence for Combics 3 indicators, similar to Combics 1 and 2.

Error description

Error messages in the display

Lists common error and information messages displayed on the Combics main display and their causes/solutions.

Device Description

Options for CAIS1, CAISL1 indicators

Details the main PCB for IP44 and IP69 versions, listing UNICOM and ALIBI MEMORY options for CAIS1, CAISL1.

Options for CAIS2, CAISL2 indicators

Details the main PCB for IP44 and IP69 versions, listing UNICOM and ALIBI MEMORY options for CAIS2, CAISL2.

Options for CAIS3, CAISL3 indicators

Details the main PCB for IP44 and IP69 versions, listing UNICOM and ALIBI MEMORY options for CAIS3, CAISL3.

Options for Combics PCBs in combination with options

Shows combinations of Combics PCBs with various options like ADC, RS232, and RS485.

Repairs for Combics Indicators

Opening Combics Indicators

Step-by-step guide on how to open Combics indicators for repair, including safety notes.

Replacing the Seal

Instructions for checking and replacing the seal on Combics indicators to maintain IP degree of protection.

Replacing the Front Plate

Guidance on replacing the front plate if the keypad or display is defective, covering different versions.

Display blank

Troubleshooting steps for a blank display, focusing on power supply interruption and voltage checks.

Replacing the Power Supply PCB

Procedure for replacing the power supply PCB, including disconnection and reconnection steps.

Main PCB Measuring Points

Identifies measuring points on the main PCB for checking supply voltages against ground.

Digital PCB measuring points

Identifies measuring points on the digital PCB for checking various voltage levels.

Replacing the Power Supply Connection Cable

Instructions for replacing the power supply connection cable and checking voltage supply.

Replacing the Main/Digital PCB

Procedure for replacing the main/digital PCB, including reading calibration data and software loading.

Main/Digital PCB Pin Assignment

Details the pin assignments for screw terminals on the main/digital PCB for CAIS(L) models.

ADC Option (A8) Pin Assignment

Pin assignment for the ADC Option (A8) for Combics 1, 2, and 3, using DSUB or screw terminals.

ADC Option (A10/A20) Pin Assignment

Pin assignment for the ADC Option (A10/A20) for Combics 1, 2, and 3, using DSUB or screw terminals.

RS-232/485 Pin Assignment Option (A6/A7)

Pin assignment for RS-232/485 interface options (A6/A7) for Combics 1, 2, and 3.

RS-232/485 Pin Assignment Option (A62/A72)

Pin assignment for RS-232/485 interface options (A62/A72) for Combics 2 and 3.

Unicom PCB Interface Description

RS-232 Option (A1) Pin Assignment

Pin assignment for the UNICOM RS-232 Interface (Option A1) slot.

RS-232/RS-485 Option (A2/3) Pin Assignment

Pin assignment for UNICOM RS-422/RS-485 Interface (Options A2/A3), including switch settings.

Digital I/O Option (A5) Assignment

Assignment details for the Digital I/O PCB connected to the UNICOM interface slot.

4-20mA / 0-10V interface, Option (A9)

Configuration options for the UNICOM 4-20mA / 0-10V interface (Option A9) using switches.

Profibus Option (B1) Interface

Description of the Profibus Option (B1) for UNICOM interface, including clamping connectors and switches.

Ethernet Option (B9) Interface

Description of the Ethernet Option (B9) for UNICOM interface, including clamping connectors.

DeviceNet Interface

YDO02C-DN (Option B3)

Details the DeviceNet interface module, equipment supplied, assembly, and operation.

DeviceNet-Installation YDO02C-DN (B3)

Illustrates the installation steps for the DeviceNet interface module and its connection to the mainboard.

Pin assignment of the DeviceNet interface

Provides the pin assignment for the DeviceNet interface, detailing connections for V-, CAN_L, SHIELD, CAN_H, V+.

Expanded View Diagram 1

Front plate

Diagram showing components of the front plate, including complete plates for Combics 1, 2, 3, seal, and tag holder.

Expanded View Diagram 2

PCBs for Combics

Illustrates various PCBs for Combics, including main PCBs, digital PCBs, interface PCBs, and power supply modules.

Expanded View Diagram 3

Lower part

Diagram showing lower part components like small parts set and power cord for Combics indicators.

Adjustment data

Test loads

Describes the test loads used for various tests, including those for legal metrology as per OIML R111.

Definition of „Error“

Defines an 'Error' as the difference between the indicated value and the actual value of a test load.

Description of testing procedures

Outlines the general procedures for conducting weighing instrument tests.

Repeatability (EN45501 3.6.1; 8.2 A.4.10)

Details the procedure for testing repeatability, including loading cycles, zero setting, and tolerance checks.

Eccentricity (EN45501 3.6.2 ,8.2 A.4.7)

Explains how to test eccentricity by placing loads at different areas and checking indications against tolerances.

Weighing performance (EN45501 8.2 A.4.4.1)

Describes tests for weighing performance, including loading/deloading at multiple test loads and error checks.

Determining the Resistance for Adjustment of the Off-center Load

Guides on calculating and applying resistance values for adjusting off-center load performance.

Sample Calculation Based on Diagram 2

Provides a sample calculation for determining the required resistance based on load cell readings.

Corner load filing for single-cell Combics platforms

Details techniques for reducing weighing platform deviations for off-center loads by filing strain-gage load cells.

Fundamental behavior of measured values

Explains the effect of material removal on measured values and correction possibilities for corner load errors.

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