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MIR 250 User Manual

MIR 250
219 pages
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User Guide (en)
Date: 11/2020
Revision: v.1.3

Table of Contents

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MIR 250 Specifications

General IconGeneral
BrandMIR
Model250
CategoryRobotics
LanguageEnglish

Summary

Copyright and disclaimer

1. About this document

1.1 Where to find more information

Explains where to find additional resources and documentation for MiR robots on the MiR website.

1.2 Version history

Details the document's revision history, including release dates and descriptions of changes made in each version.

2. Product presentation

2.1 Main features of MiR250

Highlights the key capabilities and advantages of the MiR250 autonomous mobile robot.

2.2 Top modules

Lists and describes the available top modules that can be mounted on the MiR250 robot.

2.3 External parts

Details the visible external components and their identification numbers on the MiR250 robot.

2.4 Internal parts

Describes the location and components within the robot's front, rear, side, and top compartments.

3. Warranty

4. Safety

4.1 Safety message types

Explains the different types of safety messages (WARNING, CAUTION, NOTICE) used in the document.

4.2 General safety precautions

Provides essential safety instructions and precautions to follow when operating the MiR250 robot.

4.3 Intended use

Defines the intended applications and environments for the MiR250 robot.

4.4 Users

Specifies the types of intended users (commissioners, operators, direct users) and their roles.

4.5 Foreseeable misuse

Lists uses of the MiR250 that are considered misuse and deviate from intended operation.

4.6 Warning label

Describes the mandatory warning label that prohibits riding on the robot.

4.7 Residual risks

Identifies potential hazards and residual risks that commissioners must inform personnel about.

5. Accessing the internal parts

5.1 Front compartment

Provides step-by-step instructions on how to open and access the front compartment of the robot.

5.2 Rear compartment

Details the procedure for opening and accessing the rear compartment of the MiR250 robot.

5.3 Side compartments

Explains how to open and access the side compartments of the robot.

5.4 Top compartments

Describes the process for opening and accessing the top compartments of the MiR250 robot.

6. Getting started

6.1 In the box

Lists the contents included in the MiR250 robot packaging.

6.2 Unpacking MiR250

Provides step-by-step instructions on how to safely unpack the MiR250 robot from its packaging.

6.3 Connecting the battery

Guides users through the process of connecting the battery to the MiR250 robot.

6.4 Powering up the robot

Explains how to turn on and initialize the MiR250 robot.

6.5 Connecting to the robot interface

Details how to connect a PC, tablet, or phone to the robot's WiFi access point for interface access.

6.6 Driving the robot in Manual mode

Provides instructions on how to operate the MiR250 robot manually using the joystick.

6.7 Moving the robot by hand

Explains how to manually move the robot by hand, including brake release procedures.

6.8 Checking the hardware status

Guides users on how to check the operational status of the robot's hardware components via the interface.

6.9 Mounting the nameplate

Details the procedure for correctly mounting the robot's unique nameplate.

6.10 Shutting down the robot

Provides instructions on how to properly power down and shut off the MiR250 robot.

7. Battery and charging

7.1 Charging the robot

Explains how to charge the MiR250 robot using a MiR cable charger.

7.2 Disconnecting the battery

Guides users on how to safely disconnect the robot's battery for transport or maintenance.

7.3 Battery storage

Provides recommendations for storing the robot's battery to preserve its service life.

7.4 Battery disposal

Outlines procedures and regulations for the proper disposal of the robot's battery.

8. IT security

8.1 Managing users and passwords

Details how to manage user accounts and passwords to control access to the MiR250.

8.2 Software security patches

Explains how to improve robot security by installing software updates and security patches.

9. Navigation and control system

9.1 System overview

Provides an overview of the navigation and control system, including key processes and components.

9.2 User input

Explains the necessary inputs from the user for the robot to navigate autonomously.

9.3 Global planner

Describes the global planner's role in determining the robot's path to the goal position.

9.4 Local planner

Explains the local planner's function in guiding the robot around obstacles while following the global path.

9.5 Obstacle detection

Details the sensor types and methods used by the robot for detecting obstacles.

9.6 Localization

Explains the process by which the robot determines its current position on the map.

9.7 Motor controller and motors

Describes how the motor controller adjusts power to motors for speed and direction control.

9.8 Brakes

Explains the dynamic brake function used to stop the robot at its goal position.

10. Safety system

10.1 System overview

Provides an overview of the robot's safety system, controlled by the safety PLC.

10.2 Personnel detection

Details the personnel detection safety function that stops the robot upon detecting people or obstacles.

10.3 Overspeed avoidance

Explains the overspeed avoidance function that prevents the robot from exceeding safety speed limits.

10.4 Stability

Describes the stability function that monitors wheel turns for traction and prevents driving if unstable.

10.5 Emergency stop circuit

Explains the emergency stop circuit and its integration with external buttons for immediate stoppage.

10.6 Safeguarded stop

Details the safeguarded stop interface for bringing the robot into Protective stop.

10.7 Locomotion

Describes the locomotion interface used to signal driving status to top modules.

10.8 Shared emergency stop

Explains the shared emergency stop interface for coordinating stops between the robot and top modules.

10.9 Reduced speed

Details the reduced speed interface that signals the robot to drive at a lower speed.

10.10 Safety stop

Explains the safety stop mechanisms (STO and SS1 contactors) for safely stopping the robot.

10.11 Light indicators and speakers

Describes the robot's status lights and signal lights used for communication and planning.

11. Commissioning

11.1 Analysis of the work environment

Covers requirements for the robot's work environment, including surfaces, light, and temperature.

11.2 Risk assessment

Outlines the necessity of performing a risk assessment for safe robot installation and operation.

11.3 Creating and configuring maps

Explains how to create and edit maps for the robot's navigation and operation.

11.4 Markers

Defines markers as X-Y coordinates for accurate robot positioning and docking.

11.5 Positions

Explains positions as X-Y coordinates for defining robot destinations or waypoints in missions.

11.6 Creating missions

Guides users on creating missions composed of various actions for robot tasks.

11.7 Creating a footprint

Details how to define the robot's footprint, including loads and top modules, for accurate path planning.

11.8 Using operating hazard zones

Explains how to mark and use operating hazard zones for safety compliance and risk mitigation.

11.9 Making a brake test

Describes how to perform a brake test to ensure the robot's braking capability.

11.10 Creating user groups and users

Guides on setting up user profiles, groups, and permissions for robot access control.

11.11 Creating dashboards

Explains how to build custom dashboards for users to easily control robot functions.

11.12 Updating MiR250 software

Provides instructions on how to update the robot's software to the latest version.

11.13 Creating backups

Explains the importance and process of creating backups for robot settings and data.

11.14 System settings

Introduces common system settings that commissioners should be aware of for robot configuration.

12. Usage

12.1 Creating markers

Details how to create and place markers on a map for robot docking and positioning.

12.2 Creating positions

Guides users on creating robot positions on a map for destinations or waypoints in missions.

12.3 Creating the mission Prompt user

Explains how to create a mission that prompts the user for input to guide robot actions.

12.4 Creating the mission Try/Catch

Describes how to create missions that handle errors by defining alternative actions.

12.5 Creating the mission Variable docking

Explains how to create missions with variables for flexible marker docking and protective field management.

12.6 Creating the mission 80 cm doorway

Details how to create a mission for the robot to navigate narrow doorways safely.

12.7 Testing a mission

Provides instructions on how to test created missions to ensure proper execution.

13. Applications

13.1 Mounting a top module

Details the process and specifications for mounting top modules onto the MiR250 robot.

14. Maintenance

14.1 Regular weekly checks and maintenance tasks

Outlines weekly tasks for cleaning and checking robot components for optimal performance.

14.2 Regular checks and replacements

Covers regular checks and replacement procedures for various robot parts.

14.3 Battery maintenance

Provides guidelines for cleaning and maintaining the robot's battery.

15. Packing for transportation

15.1 Original packaging

Instructs on using original packaging materials for transporting the robot.

15.2 Packing the robot for transportation

Details the reverse steps of unpacking for packing the robot for shipment.

15.3 Battery

Highlights transport regulations specific to lithium-ion batteries.

16. Disposal of robot

17. Payload distribution

17.1 Side view

Illustrates the center of mass for different payloads viewed from the side.

17.2 Front view

Shows the center of mass for various payloads viewed from the front.

17.3 Top view

Depicts the center of mass for payloads viewed from the top.

18. Interface specifications

18.1 Left side interfaces

Details the Power, Emergency stop, and Ethernet interfaces located on the robot's left side.

18.2 Right side interfaces

Describes the GPIO A/B and Auxiliary Safety Functions A/B interfaces on the robot's right side.

18.3 Connector list

Provides a list of connectors used for various robot interfaces, including manufacturer and part numbers.

19. Error handling

19.1 Software errors

Discusses common software errors like localization failures and how to prevent or handle them.

19.2 Hardware errors

Covers hardware faults, troubleshooting steps, and checks for physical damage.

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