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MITJAVILA V2 - User Manual

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Support wedge
Wall
Installation instructions
FABRIC PERGOLA V2
3 people
1 day
INSTALLATION PREPARATION
IMPERATIVES
CAUTION, read the instructions below completely before starting to
install your pergola. Your safety depends on it.
BEFORE BEGINNING THE INSTALLATION, check the contents of
the packages received; if an element catches your attention or is mis-
sing during this verication, contact our technical service as soon as
possible (do not mount the structure if any elements are defective.)
Check the atness of your wall. In the case of a hollow or curved
wall, perform a solid wedging of the wall box in order to obtain a correct
alignment.
If there is no concrete slab on the ground, make concrete studs at each
leg, so that the supports can be xed. Dimension and composition of
the concrete studs:
- 63cm x 63cm x 63cm (500Kg) + REINFORCEMENT
The fabric pergola
Right guide
Left guide
Front cassette
Feet
Cassette assembly
Load bar
Wall prole
Front cassette cover
Wall prole cover
Wall prole
ATTENTION, it is strictly forbidden to climb on the pergola structure.
The manufacturer assumes no responsibility for damage caused to the
pergola or its contents by natural disasters or special events for any
pergolas installed in non-compliance with the recommendations in the
installation instructions.
NOT-TOILEV2-MITJ1120AANG-36P
N°6
N°4
N°3
N°17
N°19
6 spherical faces
Wooden trestles
Tools needed
Ø50mm
Connections Box
Bypass strip
TORX
T20
Non-contractual drawings
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Summary

Installation Preparation and Safety

Imperatives and Cautions

Essential safety warnings and mandatory instructions before starting installation.

1. Wall Profile Installation (Up to 7 m)

Pre-drill the Wall Profile

Drilling holes in the wall profile for subsequent mounting.

Mark and Install Wall Profile

Marking installation height and fixing the wall profile to the wall.

3. Wall Profile Installation (Over 7 m)

Fixing the Left Wall Profile

Attaching the left wall profile to the wall according to specific measurements.

Fixing the Right Wall Profile

Attaching the right wall profile after marking, drilling, and removing it.

5. Foot Assembly and Front Cassette Connection

Mount Plates on Feet

Attaching mounting plates to the left, intermediate, and right feet.

Front Cassette Connection (Over 7 m)

Assembling the front cassette connection for pergolas wider than 7 meters.

7. Back Cassette Mounting and Water Evacuation

Mount Back Cassette and Guide Tube

Gluing the ring and guiding the PVC tube for water evacuation on the back cassette.

Attach Post to Front Cassette

Securing the post to the front cassette assembly, including sealing screw heads.

8. Middle Foot Evacuation & 9. Cassette Assembly Prep

Middle Foot Evacuation Operations

Performing evacuation operations for the middle foot based on the chosen system.

Prepare Cassette Assembly

Steps A and B for preparing the cassette assembly before installation.

10. Cassette Assembly Installation on Wall Profile

Install and Secure Cassette Assembly

Installing the cassette assembly and tightening screws to hold it in place.

11. Guide Installation

Install Guides and Place Load Bar

Attaching guides and positioning the load bar onto them, requiring support.

12. Front Cassette Installation

Adjust and Align Front Cassette

Adjusting cassette screws and aligning guides before attaching the front cassette.

Secure Front Cassette Guides

Aligning guides on the front cassette and securing them with screws.

13. Double Span Frame Assembly

Install First Span

Repeating previous operations for the first span of a double pergola.

Install Second Span Cassette Assembly

Mounting the second span's cassette assembly with JO51 and locking pieces.

14. Double Span Guides Installation

Rotate and Position Second Span Guides

Rotating the cassette and positioning guides for the second span.

15. Second Span Guides & 16. Quadrature Control

Screw Second Span Guides

Securing the guides of the second span after positioning.

Perform Quadrature Adjustment

Ensuring diagonals are equal for correct system operation and adjusting as needed.

17. Ground Fixing & 18. Motor Connection

Fixing to the Ground

Attaching the pergola to the concrete base and managing cable outlets.

Motor Connection Options

Overview of motorization options: switch, remote control, and LED lighting.

MOTORIZATION - SWITCH CONTROL

Switch Control - Necessary Material

Listing required materials like junction boxes and cables for switch motorization.

Switch Control - Wiring and Testing

Connecting cables, closing box, and testing motorization for switch control.

MOTORIZATION - REMOTE CONTROL

Remote Control - Necessary Material

Listing required materials for remote control motorization, including junction boxes.

Remote Control - Wiring and Programming

Connecting cables and programming the motor for remote control operation.

REMOTE CONTROL MOTORIZATION PROGRAMMING

Program Remote Control Unit

Steps to program the remote control, including rotation direction and thermal protection.

Clear Memory & Declaration of Conformity

Procedure to clear memory and product compliance information.

20. Halyard Installation and Tarp Opening

Install Halyard on First Span

Routing and securing the halyard on the right and left guides of the first span.

Open the Tarp

Opening the tarp and checking its centering in the guides.

21. Halyard Routing

Guide Halyard on Return Pulley

Routing the halyard upwards on the load bar and return pulley.

Guide Halyard into Cart

Feeding the halyard into the cart mechanism on both sides.

22. Load Bar Guidance Through Guides

Angle, Fit, and Engage Load Bar

Angling, fitting, and engaging the load bar into the guides with reverse rotation.

Manually Slide Load Bar

Sliding the load bar along the guides to confirm its movement and position.

23. Cable Routing and Components

Route Cables and Identify Components

Detailed routing of cables and identification of pre-assembled components.

24. Fabric Tensioning

Realice First Tension

Pulling halyards, hanging them, and ensuring identical tension on both sides.

Realice Second Tension

Repeating tensioning, opening/closing cycle, and cutting excess halyard.

25. Motor Limit Switch Adjustment

Adjust Closing Limit Switch

Setting the closing limit switch to place the sliding load bar in the final position.

Adjust Opening Limit Switch

Setting the opening limit switch to ensure the load bar stops correctly when opening.

26. LED Strip Installation (Optional)

Cut and Prepare LED Strips

Cutting LED strips to size and applying heat shrink sleeves for protection.

Install LED Strips on Motor Side

Attaching LED strips and cables to the motor side guide and front cassette.

27. LED Strip Installation (Double Span)

Install LED Strips on Both Sides

Installing LED strips and cable extensions for both spans of a double pergola.

28. Load Bar Finishing Profile & 29. Cassette Cover Installation

Install Load Bar Finishing Profile

Attaching the PU3704 finishing profile under the guide joints.

Install Cassette Covers (Double Span)

Placing and sealing the CE135 06 cassette covers for each span of a double pergola.

30. Cassette Finishing Caps & 31. Wall Profile Cover

Install Cassette Assembly Finishing Caps

Attaching finishing caps to the cassette assembly on both sides.

Install Wall Profile Cover

Fitting and sealing the PPV20 03 cover onto the wall profile.

32. Wall Profile Cover Sealing & 33. Front Cassette Installation

Seal Wall Profile Finishing Cover

Applying sealant across the entire width of the wall profile finishing cover.

Install Front Cassette

Installing the front cassette, ensuring contact with guides and securing.

34. Front Cassette Finishing Caps Installation

Install Front Cassette Finishing Caps

Attaching the JPV19 16 finishing caps to the front cassette on both sides.

FAQ and Maintenance

Troubleshooting Common Issues

Addressing common problems like bent load bar, slack fabric, and electrical issues.

Pergola Maintenance Recommendations

Tips for checking screws, cleaning fabric, and avoiding weather damage.

Simple Span Exploded View

Simple Span Component References

List of references and descriptions for components in a simple span exploded view.

Double Span Exploded View

Double Span Component References

List of references and descriptions for components in a double span exploded view.

Exploded Sections - Cassette & Load Bar

Cassette Assembly Components

Detailed breakdown of cassette assembly components with references.

Load Bar Components

Detailed breakdown of load bar components with references.

Commercial Warranty

Warranty Coverage and Application

Details on warranty period, application, and exclusions.

Warranty Incidents and Causes for Exclusion

Listing incidents that trigger warranty and causes for exclusion.

MITJAVILA V2 Specifications

General IconGeneral
BrandMITJAVILA
ModelV2
CategoryOutdoor Furnishing
LanguageEnglish