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Mueller SENTRY II User Manual

Mueller SENTRY II
83 pages
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SENTRY II
WITH AUTO-DOSING ASSEMBLY
INSTALLATION AND OPERATION
MANUAL
PART NO. 8823644
EFFECTIVE 4/1/00
®
THE MILK COOLING SYSTEMS SPECIALISTS
TM
®

Table of Contents

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Mueller SENTRY II Specifications

General IconGeneral
BrandMueller
ModelSENTRY II
CategoryController
LanguageEnglish

Summary

Introduction to the Sentry II System

System Overview and Features

Describes the Sentry II system's purpose, automated cycles, and key features.

Contacting Technical Support

Provides contact information for manufacturer support and assistance.

Understanding Regulatory Requirements

Outlines the installer's responsibility for ensuring local compliance and regulations.

Installation Guide

Crate and Skid Removal

Instructions for safely removing the milk cooler from its shipping crate and skids.

Site and Utility Requirements

Details necessary site provisions including electrical, water, and foundation support.

Hot Water and Pressure Specifications

Specifies required hot water temperature and water supply pressure.

Electrical Power Requirements

Details the required power supply voltage, frequency, and fuse rating.

Milk Cooler Foundation Requirements

Guidance on determining and preparing foundation support for the cooler's weight.

Leveling the Milk Cooler System

Provides detailed steps for accurately leveling the milk cooler.

Bulk Head Installation Guidelines

Instructions for installing the milk cooler through a wall.

Milk Room Installation Considerations

Ensures proper clearances and access within the milk room environment.

Agitator Assembly Installation Steps

Detailed instructions for mounting and connecting the agitator assembly.

Pump and Electric Drain Installation

Guidance for installing the pump assembly and electric drain valve.

Connecting Water Lines

Steps for correctly connecting the hot and cold water supply lines.

Chemical Supply Line Connections

Procedure for connecting chemical supply hoses to pumps and manifold.

Manway Wash Tube Installation

Instructions for installing the wash tube to clean the manway opening.

Spray Dish Installation and Orientation

Details on installing spray dishes for effective wash coverage.

Milk Cooler Vent Assembly Installation

Steps for installing the vent assembly to ensure proper airflow.

Electrical Wiring Procedures

Field Electrical Connections

How to make field electrical connections using the quick-connect terminal strip.

PLC Electrical Troubleshooting

Using PLC I/O data for troubleshooting electrical circuits.

Sentry II Temperature Control

Temperature Control System Overview

Introduces the Sentry II's temperature control and thermocouple sensor.

Thermocouple Sensor Installation

Detailed steps for installing the thermocouple sensor in the milk cooler.

Thermocouple Sensor Wiring

Instructions for routing and connecting the thermocouple sensor cable.

Thermocouple Splicing Procedures

Critical information for correctly splicing thermocouple cables.

Temperature Control Calibration Check

How to verify the accuracy of the temperature control calibration.

Lock and Unlock Temperature Control

Procedure to lock or unlock the temperature control settings.

Calibrating the Temperature Control

Step-by-step guide for calibrating the temperature control offset.

Adjusting Temperature Set Points

How to adjust the refrigeration and alarm set points.

Changing Temperature Units

Instructions for switching between Fahrenheit and Celsius units.

Automatic Chemical Dosing

Automatic Dosing Start-Up

Initial setup and guidelines for using automatic chemical dosing.

Understanding Peristaltic Pumps

Description of the peristaltic pumps and their function.

Chemical Handling Safety Precautions

Essential safety warnings and precautions for handling cleaning chemicals.

Priming Peristaltic Pumps

Procedure for priming the peristaltic pumps before use.

Setting Pump Timers for Chemical Concentration

How to adjust pump timers to achieve correct chemical concentrations.

Determining Wash Cycle Water Usage

Guidance on adjusting water volume for wash cycles.

Calculating Actual Water Usage

Steps to measure and calculate the system's actual water consumption.

Wash Cycle Timing Sequence Overview

Explains the timing sequences for different wash cycles.

Sentry II PLC Programming

Programmable Features and Options

Details customizable features and recommended settings for the Sentry II.

MTA to PLC Programming Guide

Step-by-step instructions for programming the Sentry II via the MTA.

Service Reference and Settings Form

A form to record programmable features for future service reference.

Operating Instructions

General Sentry II Operation

Overview of the Sentry II's touch-button operation and visual indicators.

Cool-Off-Wash Selector Switch

Explanation of the main rotary switch for cooling, off, and wash modes.

Cooling Bottom Units Switch Operation

How to use the switch to initiate delayed cooling for bottom units.

Cooling All Units Switch Operation

How to use the switch for delayed cooling of all refrigeration units.

Pre-Start Cooling Switch Function

Operation of the switch for pre-cooling before milk entry.

Pre-Start Agitator Switch Function

Operation of the switch for pre-agitation before milk entry.

Wash Cycle Activation

How to activate the Detergent, Acid, and Sanitize wash cycles.

Agitate Sample Switch Function

Operation of the switch for milk sampling agitation.

Understanding Alarm Lamp Indicators

Interpreting the different flashing patterns of the alarm lamp.

Milk Temperature Display Function

Explains the digital display for monitoring milk temperature.

Emergency Cooling Override

How to use the emergency override switch for cooling.

Weights and Dimensions

English Weights and Dimensions

Table of milk cooler dimensions and weights in English units.

Metric Weights and Conversions

Table of milk cooler dimensions and weights in metric units.

Sentry II Replacement Parts

Main Control Parts Diagram

Diagram showing the location of replacement parts for the main control.

Main Control Replacement Parts List

A list of part numbers and descriptions for the main control unit.

Dosing and Manifold Box Parts Diagram

Diagram showing the location of replacement parts for the dosing and manifold box.

Dosing and Manifold Box Parts List

A list of part numbers and descriptions for the dosing and manifold box.

Pump Assembly Parts Diagram

Diagram illustrating replacement parts for the pump assembly.

Pump Assembly Replacement Parts List

A list of part numbers and descriptions for the pump assembly.

Sentry II Equipment Markings

Lock Out Label

Label indicating lockout procedures for safety.

Power Disconnect Caution Label

Cautionary label for disconnecting power before servicing.

Electrical Warning Symbol

Symbol indicating electrical hazard.

Automatic Run Position Label

Label indicating the automatic run position for controls.

Acid Timer Label

Label identifying the timer for the acid cycle.

Detergent Timer Label

Label identifying the timer for the detergent cycle.

Manifold Box Warning Label

Warning label regarding chemical handling for the manifold box.

Power Disconnect Warning Label

Warning to disconnect power before performing maintenance.

CE Data Tag Information

Details the CE data tag for UK models.

Milk Cooler Data Tag Information

Provides general data tag information for UK models.

Notice on Chart Accuracy

Informs users that chart accuracy depends on proper installation.

Safety Precautions

General Safety Guidelines

Provides essential safety rules for operating and servicing the equipment.

Manway Safety Precautions

Safety instructions related to the milk cooler's manway cover.

Disposal Information

General Disposal Guidelines

Ensures proper handling and disposal according to regulations.

Chemical Disposal Procedures

Guidelines for the safe disposal of detergents, acids, and sanitizers.

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