Nidec MCE Motion 4000

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Final Adjustments

3-44 Manual # 42-02-2M01 A1

Figure 3.4 Component Locations

Dip Switch SW1

Main Page

Safety and Other Symbol Meanings3
Safety Precautions4
Environmental Considerations4
Air Conditioned Equipment Cabinets5
In this Manual6
Table of Contents7
In this Section17
Motion 4000 Traction Elevator Control Overview18
System Features19
System Component Descriptions21
Controller Circuit Boards21
Hand-Held User Interface22
Car22
Landing and Positioning22
Load Weigher23
Cartop Box23
Hoistway24
Motion 4000 Specific Traveler Cable24
Operating Mode Descriptions25
Normal Operation25
Inspection Operation25
Cartop Inspection25
In Car Inspection26
Hoistway Access Inspection26
Machine Room Inspection26
Attendant Operation27
Mode Entry27
Independent Service27
Sabbath Operation27
Emergency Medical Operation28
Hospital Service28
Seismic Operation29
Mode Exit29
Modifiers29
Fire Service Operation29
Emergency Power Operation29
Generator Backup29
TAPS Backup30
Car Recall30
Capture for Test30
Test Mode30
Monitoring and Control Options31
Imonitor31
Ireport31
BMS-Link32
Mview32
Section 2. Installation33
In this Section33
Job Prints34
Safety34
Personal Safety34
Equipment Safety35
Preparation35
Electrical Noise36
Emi/Rfi36
Recommended Tools and Test Equipment36
MCE Wiring Prints37
Drawing Number Format37
Nomenclature37
Power Nomenclature37
Controller Installation38
Controller Wiring Guidelines39
Proper Ground39
Check for Shorts to Ground40
AC Power Connections41
Power Check41
Motor, Brake, and Encoder Connection42
Motor Connection42
Insulation Breakdown Test42
Motor Wiring42
MRL or Extended Motor Cables42
Brake Connection43
Module Calibration (CAN Only)43
Module Trim Pots and Function (Discrete Control Only)43
Module Setup for Adjustment43
Standard Brake44
Brake Mechanics44
Velocity Encoder Installation and Wiring45
Encoder Wiring45
Emergency Brake Installation46
Resetting the Rope Gripper46
Initial Power up46
Often Used Procedures47
How to Check Car Speed47
How to Place the Car on Automatic Mode Fault Bypass47
Auto Tuning48
CT E300 AC Drive49
Introduction49
Keypad Overview49
Keypad Operation51
Saving Parameters51
Initializing Mode / Parameters51
Displaying Non-Default Parameters51
Accessing Diagnostics52
AC Drive Setup52
Set up for Construction Operation53
Minimal Requirements53
Jumper Requirements53
Bypassing Faults on Inspection54
Resolving Faults54
Speed and Acceleration Control55
Required Drive Parameter Settings55
CT E300 Drive Parameters56
Required Controller Parameter Settings63
Acceleration and Deceleration Rates63
Curves Used for Operating Speeds63
The F7 Menu64
Controller Motion Parameters64
Using Inspection Stations to Run65
Auto Tune Motor Data, Control Techniques E30065
Verify Communication, Control Techniques E30065
Verify Motor Rotation, Control Techniques E30066
Verify Motor Speed, Control Techniques E30066
Verify One-Floor-Run Operation, Control Techniques E30067
Verify Contract Speed Operation, Control Techniques E30067
Temporary Run Box Hookup67
Prepare for Inspection Operation69
Hoistway Safety String69
Cartop Safety String69
Hoistway Switches70
Virtual/Physical/Unused70
Seismic Equipment70
Running on Inspection Mode72
Controller Power up72
Bypassing Faults on Inspection73
Finishing Installation73
Landing/Positioning System74
Ls-Edge74
LS-EDGE Installation75
Top Hanger Assembly75
Broken Tape Switch77
Hanging the Tape77
Sensor Installation77
Door Zone Magnets79
Terminal and ETS Magnets80
Electrical Connections82
Parameter Settings83
Permanently Attach Magnets83
Indicators83
Elgo84
Safety String Connection Information85
Recommendations85
Installation86
Hoistway Learn, Elgo94
Periodic Maintenance Required94
Left to Right Rail Side Reversal95
Door Operator and Door Peripherals98
Door Safety Equipment98
Door Switches98
Car Operating Panels, Position Indicators, and Peripherals98
Fire Service Peripherals98
Duplex Connection between Controllers99
Hall Calls, Position Indicators, and Peripherals99
CE Position Indicators99
Adjust Brake to 125% of Full Load100
Traction Auxiliary Power Supply100
Installation Review100
In this Section101
Basic Service Parameters102
Learning Floor Levels & Counterweight Position102
ELGO Encoded Magnetic Tape103
Learn103
Slowdown Learn, ETS Placement, Elgo104
LS-EDGE Steel Tape105
Parameter Settings105
Hoistway Learn, LS-EDGE105
Slowdown Learn, ETS Placement105
Adjusting Floor Heights107
Door Zone Verification107
Car and Counterweight Balance107
Setting Motion/Position Parameters108
Often Used Procedures108
How to Check Car Speed108
How to Place the Car on Inspection Mode Fault Bypass108
How to Place the Car on Automatic Mode Fault Bypass108
How to Reset Excessive Faults108
How to Access/Set the F7 Parameters109
How to Register Calls from the Controller109
Setting up Performance Curves110
Acceleration and Deceleration Rates110
Curves Used for Operating Speeds110
Profile Parameters111
Typical Speed Profile Settings112
Verify One-Floor-Run Operation112
Verify Contract Speed Operation113
Adjust Control Gains113
Adjust Load Cell Compensation114
Adjust Inertia Compensation114
Adjust for Response115
Additional Adjustment116
Relevel Operation116
Brake Coordination116
Run Tests116
Adjustment Problems116
Placing Calls from the Controller118
Load Testing AC Drives119
Trouble Slowing with a Full Load119
Electrical Noise120
Load Weigher121
Analog Voltage or Relay Closure121
Installing the Sensors122
Installation with 2 to 1 Roping123
Installing the Control Unit124
Analog Weigher Output Wiring125
Relay Closure Output Wiring125
Controls Overview125
Menu Order125
Calibration126
Manual Calibration with Weights126
Controller Parameters128
Auto-Zero Calibration129
Analog Weigher Additional Calibration129
Verifying Empty Car Weight for Analog Weighers129
Adjust the Analog Weigher130
Troubleshooting130
Final Tests131
Often Used Procedures131
How to Check Car Speed131
How to Place the Car on Inspection Mode Fault Bypass132
How to Place the Car on Automatic Mode Fault Bypass132
How to Access/Set the F7 Parameters132
How to Reset Excessive Faults133
Safety String Test133
SAFH Safety String Test133
SAFC Safety String Test133
Motor Contactor Proofing Test133
Car Stopped at Floor133
Car in Motion134
Brake Contactor Proofing Test134
Car Stopped at Floor134
Directional Limits Test134
Down Direction Limit Test134
Up Direction Limit Test134
Final Limit Tests135
Lower Final Limit Test135
Upper Final Limit Test135
Car/Counterweight Buffer Tests135
(Car) Buffer Test135
Traction Loss Detection (Slip)136
Inspection Overspeed Test136
Safety Tests137
Contract Overspeed Test138
Leveling Overspeed Test138
Normal and Emergency Terminal Switch Tests139
Outer NTS Delta High Speed Test139
Outer NTS Delta Low Speed Test139
Continued NTS/ETS Testing140
ETS Testing140
ETSL Testing140
Electrical Governor Test140
Ascending Car Overspeed Test141
Safety Tests141
Car Safety Test141
Counterweight Safety Test142
Emergency Brake Test - Unintended Motion, Rope Brake143
Discrete Brakes - no Brake Module143
System with Brake Module143
Emergency or Standby Power Operation151
Traction Auxiliary Power Supply Test151
Backup Generator Power Test152
Final Adjustment154
In this Section155
The HC-MPU and HC-MPU-2 Main Processor Units157
Setting Parameters to Default Values159
Diagnostic Mode160
LCD Format160
Troubleshooting Example162
F1: Program Mode165
General Description of Program Mode165
Changing Parameters165
Saving Changes165
Viewing Options Within a Menu166
Restoring Original Values before Saving166
Step-By-Step Example166
Basic Features Menu167
Fire Service Menu Options171
Door Operation Menu Options173
Timer Menu Options178
Gongs/Lanterns Menu180
Spare Inputs Menu181
Viewing and Assigning Spare Inputs181
Spare Outputs Menu190
Viewing and Assigning Spare Outputs190
Extra Features Menu Options198
UIO Board/Security Enforcement/Connection Order199
Additional Car Options205
F2: External Memory Mode206
Example206
F3: System Mode209
Building Security Menu209
Controller System Menu210
Passcode Request Menu211
Load Weigher Thresholds212
Adjusting Thresholds212
Analog Load Weigher Learn Function213
F4: Messages and Floor Labels215
F5 Menus217
Controller Utilities217
Car Call Registration217
Date/Time, View / Adjust218
View Event Log218
Clear Event Log219
Default TC-MPI Parameters219
MPI Diagnostic Menu219
MPI-A Diagnostics220
MPI-B Diagnostics228
MPI-C Diagnostics238
EDG Diagnostics248
COP Diagnostics Menu266
System CAN Bus267
Monitoring and Reporting Menu268
Diagnostics, Refresh, Reset268
Terminal Limit Utilities Menu269
Terminal Switch Learn269
Perform Terminal Tests269
ETS Position Locator269
FCL Brake Unit Utilities Menu270
FCL Diagnostic Menu270
FCL Power Data Menu270
Default TC-FCL Parameters270
FCL Adjustment Menu270
F6: Hoistway Learn Operations271
ELGO Encoded Magnetic Tape271
LS-EDGE Steel Tape271
Adjusting Floor Heights271
F7: Parameters Adjust272
Changing Parameters272
Saving Changes272
Using ID Numbers for Direct Parameter Access273
Parameters278
Speed Related Parameters281
Normal Terminal Switch Parameter Explanations282
F7 Settings Record292
F8: Software Revision293
Status Displays293
F1 & F8: Board Software Versions293
In this Section295
Section 5. Troubleshooting312
Status and Error Messages313
Duplexing332
Dispatching Algorithm332
Hardware Connections332
Power Phasing332
PC Board Quick References333
HC-CHP CAN Hub and Power Supply Board334
SW1 DIP Switch Settings335
HC-CTL Control Board336
HC-MPU and HC-MPU-2 Main Processor Boards345
HC-MPU Battery349
HC-RDR Rear Door Board350
HC-UIO-2 Universal Input/Output Board354
Switches355
Jumpers356
Test Points356
Indicators356
Terminals356
HC-UIO-2 Switches 7, 8 and 9 Settings356
HC-UIO-2 Used for Calls357
Hospital Emergency Operation I/O357
Troubleshooting358
Call Inputs and Outputs359
Spare Inputs and Outputs360
ICE-COP-2 Car Panel Interface Board361
Installation Instructions361
Normal Operation362
ICE-COP-2 Board Details362
MC-CPI Car Panel Interface Board365

Nidec MCE Motion 4000 - Page 144

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