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Okuma OSP 5000 User Manual

Okuma OSP 5000
286 pages
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5000/5020 CONTROL5000/5020 CONTROL
5000/5020 CONTROL5000/5020 CONTROL
5000/5020 CONTROL
LALA
LALA
LA
THE / MACHINING CENTERTHE / MACHINING CENTER
THE / MACHINING CENTERTHE / MACHINING CENTER
THE / MACHINING CENTER
ELECTRICAL MAINTENANCEELECTRICAL MAINTENANCE
ELECTRICAL MAINTENANCEELECTRICAL MAINTENANCE
ELECTRICAL MAINTENANCE
TRAINING MANUTRAINING MANU
TRAINING MANUTRAINING MANU
TRAINING MANU
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EL 501EL 501
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REVREV
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Table of Contents

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Okuma OSP 5000 Specifications

General IconGeneral
BrandOkuma
ModelOSP 5000
CategoryControl Unit
LanguageEnglish

Summary

Factory Training

Course Outline

Instructor and Class Introductions

Introduces the instructor and attendees to the course.

Okuma History Overview

Provides background on Okuma's history and milestones.

Key Terminology

Defines key terms and acronyms used in the manual.

Safety Guidelines

Covers essential safety precautions for machine operation and maintenance.

Okuma Documentation References

Lists and describes the available manuals for Okuma machines.

Machine Definition Basics

Explains the fundamental components and concepts of CNC machines.

Machine Operation Fundamentals

Details the procedures and functions for operating the machine.

Schematic Diagram Introduction

Introduces the interpretation of electrical schematic diagrams.

OSP 5020 Construction Details

Describes the physical and electrical construction of the OSP 5020 control.

Diagnostics Procedures

Covers methods and displays for troubleshooting machine issues.

Parameter Configuration

Explains how to configure and manage machine parameters.

Software Management

Discusses software functions, management, and loading procedures.

Hands-On Training Modules

Refers to practical, applied learning sessions during the course.

Okuma History

Terminology

SAFETY

Safety Precautions Overview

General safety guidelines to prevent accidents and protect equipment.

Pre-Operation Power Checks

Procedures to follow before powering on the machine.

Chuck Operation Safety

Specific safety measures when using chucks and fixtures.

Machine Checkup Procedures

Routine checks for lubrication, filters, and gauges.

Machine Operation Safety Practices

Key safety practices during machine use and setup.

Setup Safety Guidelines

Guidelines for safe setup and workpiece handling.

Workpiece Loading and Unloading Safety

Safe practices for loading and unloading workpieces.

Machining Center Safety Considerations

Safety considerations specific to machining centers.

End-of-Day and Problem Occurrence Safety

Safety procedures for shutdown and troubleshooting.

General Safety Advice

Additional general safety advice for operators.

DOCUMENTATION

Manuals Overview

Lists and briefly describes common Okuma machine manuals.

Special Functions Manuals

Details manuals covering machine-specific special functions.

Electrical Schematics

Explains the purpose and content of electrical diagrams.

Alarm and Error List

Provides information on machine alarms and error codes.

Programming Manual

Covers the functions and procedures for machine programming.

Drive Units Manual

Information on the machine's drive units.

Parts Book

Lists machine parts and their layouts.

MACHINE DEFINITION

Machine Tool Fundamentals

Defines machine tools, NC, and CNC machines.

Microprocessor and Memory Systems

Explains the role of the CPU, microprocessor, and different memory types.

Servo Systems

Details how servo systems control axis movement and spindle rotation.

I/O Devices

Describes input/output devices for machine communication.

Machine Types Definition

Defines Lathes, Machining Centers, and Grinders.

MACHINE OPERATION

Operation Panel Components

Describes the main panels of the OSP 5000 series control.

AUTO Mode Operation

Explains functions and menus available in AUTO mode.

MDI and Manual Modes

Details operation in MDI and MANUAL modes for machine control.

Data Setting Modes

Covers modes for setting Tool Data, Edit Aux, Zero Set, and Parameters.

Machining Center Operation Modes

Outlines operation modes specific to machining centers.

Status Indicators and Control Keys

Explains NC status lamps, mode keys, input keys, and navigation.

Lathe Operation Panel Controls

Details switches and controls on the lathe machine operation panel.

Spindle and Manual Axis Control

Covers spindle control, pulse handle, and gear selection.

Machining Center Operation Panel Controls

Details controls on the machining center operation panel.

Axis Control Functions

Describes axis selection and jog control functions.

NC Panel and Limit Settings

Explains NC panel functions and stroke limit settings.

ATC and APC Operations

Describes procedures for Automatic Tool Changer and Pallet Changer.

Additional Panels and Power Control

Covers pendant, optional panels, and machine power control.

CONSTRUCTION

Power Supplies

Details the types and specifications of power supplies used in Okuma machines.

Electrical Control Boards

Describes electrical control boards and processors.

Communication and Interface Boards

Explains various communication interface boards.

I/O Racks and Fieldnet Units

Covers I/O racks and Fieldnet communication units.

Servo Systems Overview

Introduces different servo systems for motion control.

Axis Drive Units

Details specific axis drive units like LDU, BDU, BLD, BLIID.

Spindle Drive Systems

Explains various spindle drive systems used.

Feedback Devices

Describes components providing speed and position feedback.

DIAGNOSTICS

CRT Display Menus for Diagnostics

Explains menus like Actual Position, Block Data, and Check Data for troubleshooting.

Alarms and Error Handling

Details alarm types, messages, and troubleshooting procedures.

PARAMETERS

Parameter Types Overview

Introduces User, Chuck/Tailstock, System, and Common Variable parameters.

Stroke End Limits Configuration

Defines and explains how to set axis travel limits.

Backlash and Zero Offset Settings

Covers backlash compensation and encoder zero offset settings.

Stroke Compensation and Rapid Feedrates

Explains parameters for positioning error and feedrate settings.

Jog Feed and Torque Parameters

Details parameters for manual movement and torque limiting.

Turret Offset Parameters

Covers parameters for managing tool station offsets.

PR Zero Offset Procedure

Step-by-step guide to resetting turret zero offset.

Optional Parameter Types

Explains long word, word, and bit optional parameters.

Machining Center Parameters

Details parameters specific to machining centers.

Input Unit System Settings

Explains how to view and set measurement units.

MC System Parameters

Covers MC travel limits and pitch error compensation.

SOFTWARE

Management Data Card (MDC)

Explains the MDC for verifying software files and options.

File Saving and Backup Procedures

Procedures for saving and backing up part programs and parameters.

Diskette Initialization

Steps to format a diskette for OSP system use.

System Software Loading

Process for loading system software files onto the machine.

5020M D-Disk Backup Procedure

Step-by-step guide to backing up data using the D-Disk utility.

SCHEMATIC SYMBOLS

LATHE SCHEMATICS

MACHINING CENTER SCHEMATICS

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