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Olympus FlexoFORM - User Manual

Olympus FlexoFORM
94 pages
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10-003591-01EN [Q7780031] — Rev. 4
January 2020
FlexoFORM Scanner
User’s Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.

Table of Contents

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Summary

Introduction

FlexoFORM Scanner Purpose

Describes the intended use of the FlexoFORM scanner for pipe inspection.

Overview

FlexoFORM Case Contents

Lists and illustrates all components included in the scanner's carrying case.

Alternative Components

Details optional wedge series and their compatibility with other systems.

Setup of Equipment

Setting Up Instrument via USB Key

Procedure for loading pre-defined inspection setups from a USB key.

Setting Up Instrument via Interface

Steps for configuring the scanner and instrument using the interface.

Setup Characteristics and Scan Parameters

Configuration of essential characteristics and parameters for scans.

Installing Probe and Wedge

Step-by-step guide for correctly installing the phased array probe and wedge.

Connecting the Scanner

Instructions for connecting the FlexoFORM scanner to the OmniScan instrument.

Preparation for Inspection

Drop Precautions

Safety guidelines to prevent injury and equipment damage during handling.

Cleaning the Inspection Surface

Method for preparing the surface to ensure optimal scan quality.

Setting Scan and Index Parameters for Elbows

Configuration of scan and index parameters specific to elbow inspections.

Marking Scan Lines

Procedure for laying out and marking scan lines on the inspection surface.

Inspection Procedures

Wetting Surface and Purging Bubbles

Ensuring proper couplant contact and removing air bubbles before scanning.

Inspecting a Part

Methods for conducting inspections with marked or unmarked scan lines.

Correction Factors for Measurement

Explanation and application of correction factors for accurate defect measurement.

Maintenance and Troubleshooting

Preventive Maintenance Guidelines

Recommendations for routine inspection and upkeep of the scanner.

Cleaning the Product Exterior

Instructions for cleaning the external surfaces of the FlexoFORM scanner.

Changing Magnetic Wheels

Procedure for safely replacing the scanner's magnetic wheels.

Cleaning Magnetic Wheels

Steps to clean magnetic wheels and remove accumulated debris.

Changing the Encoder

Process for replacing the scanner's encoder unit.

Changing Foam Gasket and O-ring Seals

Procedure for replacing wedge foam gaskets and probe O-ring seals.

Changing the Water Tube

Instructions for replacing a damaged water tube on the scanner.

Changing the Cable Sleeve

Procedure for replacing the scanner's protective cable sleeve.

Troubleshooting Common Issues

Guide to identifying and resolving common operational problems.

Specifications

General Technical Specifications

Provides overall technical data for the FlexoFORM scanner.

Wedge Pipe Diameter Ranges

Details the pipe diameter compatibility for various FlexoFORM wedges.

Flat Wedge Inspection Surfaces

Outlines applications and limitations for flat wedge inspections.

Cable Connector Pinout Diagram

Illustrates the pin configuration of the scanner interface cable connector.

Appendix A: Straight Pipe Inspection Setup

Unidirectional Scan Setup Procedure

Instructions for configuring unidirectional scans on straight pipes.

Bidirectional Scan Setup Procedure

Instructions for configuring bidirectional scans on straight pipes.

Appendix B: True Defect Length Calculation

Olympus FlexoFORM Specifications

General IconGeneral
BrandOlympus
ModelFlexoFORM
CategoryScanner
LanguageEnglish

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