Panasonic FP-X0 L40MR - User Manual

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Panasonic FP-X0 L40MR Specifications

General

Brand	Panasonic
Model	FP-X0 L40MR
Category	Controller
Language	English

Summary

Safety Precautions

WARNING

Critical situations leading to user's death or serious injury.

CAUTION

Critical situations leading to user's injury or property damage.

Before You Start

Programming Tool Restrictions

Restrictions on usable programming tools depending on the units

Details compatibility of programming tools with specific units.

Unit Types and Restrictions

1.1 Unit Types

Details the specifications of FP-X0 control units.

1.1.2 FP-X Expansion Unit (Can be added to L40 L60 only)

Lists specifications for FP-X expansion units compatible with L40/L60 models.

1.2 Restrictions on Unit Combinations

1.2.1 Restrictions on FP-X Expansion Unit (For L40 L60 only)

Specifies restrictions for FP-X expansion units when used with L40/L60 control units.

1.3 Programming Tools

1.3.1 Software Environment and Suitable Cable

Details software requirements and compatible cables for programming.

Specifications and Functions of Control Unit

2.1 Parts and Functions

Identifies and describes the main parts and LEDs of the control unit.

2.2 Power Supply Specifications

2.3 InputOutput Specifications

2.3.1 Input Specifications

Specifies electrical characteristics and response times for input terminals.

2.3.2 Output Specifications (L14: Y0 to Y1, L30 L40 L60: Y0 to Y3)

Details specifications for transistor (NPN) outputs.

2.3.3 Output Specifications (L14: From Y2, L30 L40 L60: From Y4)

Details specifications for relay outputs.

2.4 Analog Input Specifications (For L40 and L60 types)

2.5 Terminal Layout

AFPX0 L14 R

Terminal layout diagram for the AFPX0L14R control unit.

AFP0 L30 R

AFPX0 L40 R

AFP0 L40 MR

AFP0 L60 R

AFP0 L60 MR

AFPX-E30 P

AFPX-E30 TD

AFPX-E30 PD

Specifications of Expansion Units and Expansion FP0 Adapter

3.1 FP-X Expansion Units

Details the specifications and functions of FP-X expansion units.

3.1.1 Parts Names and Functions

Identifies and describes the parts and functions of FP-X expansion units.

3.1.2 Power Supply Specifications

3.1.3 Input and output specifications

Input specifications

Specifies electrical characteristics for expansion unit inputs.

Relay output specifications

Details specifications for relay outputs of expansion units.

Transistor type (NPN)

Details specifications for transistor (NPN) outputs of expansion units.

Transistor type (PNP)

Details specifications for transistor (PNP) outputs of expansion units.

3.1.4 Terminal layout

AFPX-E16 R

AFPX-E16 T

AFPX-E16 P

AFPX-E16 X

AFPX-E14 YR

AFPX-E30 R

AFPX-E30 RD

AFPX-E30 T

IO Allocation

4.1 IO Allocation

Explains how I/O numbers are allocated for control and expansion units.

Allocation of IO Numbers

Details the I/O number ranges for control and expansion units.

4.2 IO Allocation of FP-X0 Control Unit

4.3 FP-X Expansion Unit IO Allocation

4.4 Allocation of FP0 FP0 R Expansion Unit

4.4.1 IO Allocation

Explains how I/O numbers are allocated for FP0/FP0R expansion units.

4.4.2 Number of Expansion Units and IO Allocation

4.4.3 IO Allocation of FP0 FP0 R Expansion Unit

Installation and Wiring

5.1 Installation

Provides guidelines for installing the units.

5.1.1 Installation Environment and Space

Specifies environmental requirements and installation space considerations.

5.1.2 Installation and Removal

5.2 Expansion Method

5.2.1 How to Connect With FP-X Expansion Unit

Step-by-step guide for connecting FP-X expansion units using expansion cables.

5.3 Power Supply

5.3.1 AC Power Supply

Specifies requirements for AC power supply wiring and isolation.

5.4 Wiring of Input and Output

5.4.1 Input Wiring

Details wiring procedures for various types of input devices.

5.4.2 Output Wiring

Details wiring procedures for output circuits, including protective measures.

5.4.3 Precautions Regarding Input and Output Wirings

5.5 Wiring of Terminal Block

5.6 Setting and Wiring of COM Port (RS485)

5.6.1 Connection of COM Port

Instructions for connecting the COM port (RS485) between units.

5.6.3 Setting of Baud Rate (For L40 MR and L60 MR types)

5.7 Handling of Backup Battery (For L40 and L60 types)

5.7.1 What Backup Battery Does

5.7.2 Settings of Battery Error Alarm and Hold Area

5.7.3 Replacement of Backup Battery

5.8 Safety Measures

5.8.1 Safety Measures

Precautions regarding system design, interlock circuits, and grounding.

5.8.2 Momentary Power Failures

Communication Functions

6.1 Functions and Types

Overview of available communication functions and types.

6.1.1 Communication Modes and Communication Ports

Lists communication modes and their corresponding ports and models.

6.1.2 Computer Link

6.1.3 General-purpose Serial Communication

6.1.4 PC(PLC) Link

6.1.5 Modbus RTU

6.2 Communication Port Type

6.2.1 Tool Port

6.2.2 COM Port (RS485 Port: For L40 MR and L60 MR only)

6.3 Communication Specifications

Tool Port (Common to FP-X0)

Lists communication specifications for the tool port, including interface and modes.

6.4 Computer Link

6.4.1 Overview

6.4.2 MEWTOCOL Slave Function Outline of operation

Format of command and response

6.4.3 Communication Parameter Settings

Tool port (RS232 C)COM port (RS485)

Describes parameter settings for both tool and COM ports.

Setting with FPWIN GR

6.4.4 MEWTOCOL Slave Function (1:1 Communication)

6.4.5 MEWTOCOL Slave Function (1:N Communication)

6.5 General-purpose Serial Communication

6.5.1 Overview

Provides an overview of serial communication capabilities.

Outline of operation

6.5.2 Programming Example of General-purpose Serial Communication

F159 (MTRN) instruction

6.5.3 Sending Data

Operation when sending data

6.5.4 Receiving Data

Operation when receiving data

6.5.5 Flag Operation in Serial Communication

High-speed Counter, Pulse Output and PWM Output Functions

7.1 Overview of Each Functions

Provides an overview of high-speed counter, pulse output, and PWM output functions.

7.1.1 Three Pulse InputOutput Functions

Introduces the three pulse input/output functions available in FP-X0.

High-speed counter function

Pulse output function

PWM output function

7.1.2 Performance of Built-in High-speed Counter

7.2 Function Specifications and Restricted Items

7.2.1 Specifications

Details the specifications for high-speed counter and pulse output functions.

7.2.2 Functions Used and Restrictions

Pulse inputoutput performance

7.3 High-speed Counter Function

7.3.1 Overview of High-speed Counter Function

Provides an overview of the high-speed counter function.

7.3.2 Input Modes and Count

7.3.4 IO Allocation

7.3.5 Instructions used with High-speed Counter Function

High-speed counter control instruction (F0)

Elapsed value write and read instruction (F1)

7.3.6 High-speed counter control flag

7.4 Pulse Output Function

7.4.1 Overview of Pulse Output Function

Provides an overview of the pulse output function and its controls.

7.4.2 Types of Pulse Output Method and Operation Modes

Explains different pulse output methods and operation modes.

Clockwisecounter-clockwise output method

Pulsedirection output method (forward: OFFreverse: ON)

Pulsedirection output method (forward: ONreverse: OFF)

Operation mode

7.4.3 IO Allocation

Double pulse input driver

Single pulse input driver

7.4.4 Pulse output control instructions (F0)

7.4.5 Forced Stop, Deceleration Stop (F0) Instruction

7.4.6 Elapsed Value Read and Write (F1) Instruction

7.4.7 JOG Operation Instruction (F172)

Operation modes of JOG operation

7.4.8 Home Return Instruction (F177)

Operation modes of Home return operation

7.4.9 Trapezoidal Control Instruction (F171)

7.4.10 Data Table Control Instruction (F174)

7.4.11 Linear Interpolation Control Instruction (F175) (For L40 and L60 types)

7.4.12 Pulse Output Instruction Flag

7.4.13 Common Precautions for Pulse Output Instructions

Precautions when using instructions in PULSE+SIGN mode

Stop by pulse output control instruction (F0)

Security Functions

8.1 Password Protect Function

Details the password protection function for programs and system registers.

8.1.1 Password Protect Function

Explains the purpose and methods of setting passwords.

8.1.2 Setting using Programming Tool

Step-by-step guide for setting passwords using the programming tool.

How to prohibit access with password

How to permit access with password

How to cancel the password protection

Following two methods are available to cancel the password setting.

How to cancel the password protection (Programs are retained.)

How to force cancel (Programs and security information are all deleted.)

8.2 Upload Protection

8.2.1 Upload Protection

Explains the purpose and effects of upload protection.

Overview of program upload protection function

8.2.2 Setting Method

Guide on setting upload protection using the programming tool.

Upload protection setting with FPWIN GR

Force Cancel with FPWIN GR

8.3 Setting Function for FP Memory Loader

8.3.1 Setting Function for FP Memory Loader

Explains the two main functions of the FP memory loader.

Limited distribution function

Upload protection setting function

8.3.2 Setting Method

8.3.3 Table of Corresponding Operations of FP Memory Loader Security Function

8.4 Table of Security SettingsCancel

Other Functions

9.1 ClockCalendar Function (For L40 and L60 types)

Details the clock/calendar function for L40 and L60 types.

9.1.1 ClockCalendar Function

Explains the clock/calendar function and its requirements.

9.1.2 Setting of Clockcalendar

Provides instructions for setting the clock and calendar.

Setting using FPWIN GR

Setting and changing using program

9.2 Sampling Trace Function (For L40 and L60 types)

9.2.1 Overview

Provides an overview of the sampling trace function.

9.2.2 Details of Sampling Trace Function

Provides detailed information about the sampling trace function.

9.2.3 How to Use Sampling Trace

9.3 Time Constant Processing

Input time constant setting function and applicable models

9.4 P13 (PICWT) Instruction

Self-Diagnostic and Troubleshooting

10.1 Self-Diagnostic function

Details the self-diagnostic function for checking system status.

10.1.1 LED Display for Status Condition

Explains how to interpret the status indicator LEDs on the control unit.

How to read status indicator LEDs on control unit

10.1.2 Operation Mode When an Error Occurs

Describes how operation modes are affected when errors occur.

10.2 Troubleshooting

10.2.1 If ERROR LED is Flashing

Troubleshooting steps when the ERROR LED is flashing.

Condition: The self-diagnostic error occurs

10.2.2 If ERR. LED is ON

Condition: The system watchdog timer has been activated and the operation of PLC has been activated.

10.2.3 ALL LEDs are OFF

10.2.4 Diagnosing Output Malfunction

Check of output condition 1: Output indicator LEDs are on

Checks when output indicator LEDs are ON.

Check of output condition 2: Output indicator LEDs are off

Checks when output indicator LEDs are OFF.

Check of input condition 1: Input indicator LEDs are off

Checks when input indicator LEDs are OFF.

Check of input condition 2: Input indicator LEDs are on

Checks when input indicator LEDs are ON.

10.2.5 A Protect Error Message Appears

When a password function is used

10.2.6 PROG Mode does not Change to RUN

Condition: A syntax error or a self-diagnosed error that caused operation to stop has occurred.

10.2.7 Expansion Unit does not Operate

10.3 Operation Errors

10.3.1 Outline of Operation Errors

Overview of operation errors and their indicators.

Types of operation error

10.3.2 Operation Mode When an Operation Error Occurs

How operation modes behave during operation errors.

10.3.3 Dealing with Operation Errors

Procedure

10.3.4 Points to Check in Program

Precautions During Programming

11.1 Use of Duplicated Output (Double Coil)

Explains what duplicated output is and its implications.

11.1.1 Duplicated Output (Double Coil)

Explains what duplicated output is and its implications.

How to check for duplicated use

11.1.2 When Output is Repeated with an OT, KP, SET or RST Instruction

11.2 Instructions of Leading Edge Detection Method

11.2.1 Instructions of Leading Edge Detection Method

Lists instructions that utilize leading edge detection.

Leading edge detection method

Precautions when using an instruction which performs leading edge detection

11.2.2 Operation and Precautions When RUN starts

11.2.3 Precautions When Using a Control Instruction

11.3 Precautions for Programming

Programs which are not executed correctly

Identifies programming practices that lead to incorrect execution.

11.4 Rewrite Function During RUN

11.4.1 Operation of Rewrite During RUN

Details the operation of rewriting programs during RUN mode.

How operation of rewrite during RUN is performed

11.4.2 Cases Where Rewriting During Run is Not Possible

Cases where rewriting is not possible during RUN

1. When the result of rewriting is a syntax error.

2. During the forced inputoutput operation

11.4.3 Procedures and Operation of Rewrite During RUN

11.5 Processing During Forced Input and Output

11.5.1 Processing When Forced InputOutput is Initiated During RUN

Details processing when forced input/output is initiated during RUN.

1. Processing of external input (X)

2. Processing of external output (Y)

3. Processing of Timer (T) and Counter (C)

Specifications

12.1 Table of Specifications

Provides a comprehensive table of general specifications for the units.

12.1.1 General Specifications

Lists general specifications like ambient temperature, humidity, and weight.

Power supply specifications

12.1.2 Performance Specifications

12.1.3 Communication Specifications

Tool port

Communication specifications for the tool port (RS232C).

COM port (For L40 MR and L60 MR types)

Communication specifications for the COM port (RS485) on L40MR/L60MR models.

12.1.4 IO Allocation of FP-X0 Control Unit

12.2 Relays, Memory Areas and Constants

Dimensions and Cable Specifications

13.1 Dimensions

Provides dimensional drawings and installation clearances.

13.1.1 Dimensions

Shows overall dimensions of the control unit.

13.1.2 Installation Dimensions

Specifies dimensions required for installation mounting.

13.2 CableAdapter Specifications

13.2.1 AFC8503 AFC8503 S (PC connection cable)

Specifications for PC connection cables.

13.2.2 AFC85305 AFC8531 AFC8532 (For extending for the tool port)

Specifications for cables used to extend the tool port.

Appendix

14.1 System Registers Special Internal Relays Special Data Registers

Lists and describes system registers, internal relays, and special data registers.

14.1.1 System Registers

Details the purpose and types of system registers.

Precaution for System Registers

3. Operation mode setting on error (System registers 20, 23 and 26)

5. MEWNET-W0 PC(PLC) link settings (System registers 40 to 47, 50 to 55, and 57)

7. Tool and COM ports communication settings (System registers 410 to 415, 420, 421)

Checking and changing the set value of system register

Precautions for system register setting

14.1.2 Table of System Registers for FP-X0 L14 L30 L40 L60

14.1.3 Table of Special Internal Relays for FP-X L14 L30 L40 L60

14.1.4 Table of Special Data Registers for FP-X0 L14 L30 L40 L60

14.2 Table of Basic Instructions

14.3 Table of High-level Instructions

14.4 Table of Error codes

Error Confirmation When ERROR Turns ON

Procedures for confirming errors when the ERROR indicator is ON.

-Error Confirmation Method

-Syntax check error

-Self-diagnostic Error

When a self-diagnostic error occurs

Clearing the self-diagnostic error

Steps to take for self-diagnostic error

14.4.1 Table of Syntax Check Error

14.4.2 Table of Self-Diagnostic Error

14.4.3 Table of MEWTOCOL-COM Communication Error

14.5 MEWTOCOL-COM Communication Commands