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PENKO FLEX2100 User Manual

PENKO FLEX2100
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FLEX 2100
1
PENKO Engineering B.V.
Your Partner for Fully Engineered Factory Solutions
Manual:
FLEX2100
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PENKO FLEX2100 Specifications

General IconGeneral
BrandPENKO
ModelFLEX2100
CategoryController
LanguageEnglish

Summary

Safety Information

IMPORTANT SAFETY INFORMATION

General safety instructions for installation, operation, and maintenance of the instrument.

ELECTRICAL SHOCK HAZARD

Precautions and guidelines related to electrical shock hazards during installation and servicing.

Wiring Connections

Power Supply & Loadcells

Wiring details for power supply and loadcell connections.

Digital Outputs & Inputs

Configuration and wiring for digital outputs and inputs.

Analog Output

Details on wiring and configuration of the analog output option.

RS422 & RS232 Communication

Setup and wiring for RS422 and RS232 communication ports.

Profibus & Ethernet Ports

Wiring and connection details for Profibus and Ethernet ports.

Dimensions

Panel Mount Unit

Diagrams showing side and top dimensions for panel mount installation.

Stainless Steel Unit

Diagrams showing side and top dimensions for stainless steel mounting.

Button Functions

Menu Navigation Buttons

Buttons used for navigating menus and functions.

Parameter Edit Buttons

Buttons for editing parameter values and settings.

Menu Exit & Navigation

Buttons to leave menus, save changes, or move between screens.

Function Enable/Disable

Buttons indicating function status with visual cues like tick marks or crosses.

Recipe Management

Task Selection

Option to select one of four tasks within the recipe menu.

Recipe Number and Name

Fields for selecting, viewing, and editing recipe numbers and names.

Recipe Parameter Editing

Accessing and modifying the parameters of a selected recipe.

System Setup

Port Configuration

Setup and configuration options for various communication ports.

Indicator Settings

Configuration and adjustment of indicator display parameters.

Input/Output Management

Setup for device inputs, outputs, and analog output signals.

Security Passwords

Setting up passwords to protect access to menu options.

Screen Customization

Configuration of screens, buttons, colors, and calibration.

Time and Date Settings

Setting the internal time and date of the device.

Process and Recipe Configuration

Setup for recipes, markers, and extended registers.

Labels and Linking

Assigning names and links to programs, recipes, and indicators.

Printer Setup

Configuration of printer properties, layouts, and port connections.

System Reset

Option to reset system parameters to factory defaults.

Port Setup Details

RS232 and RS422 Port Settings

Configuration of serial ports including protocol, address, baudrate, parity, and stopbits.

CAN1 Port Configuration

Setup for the CAN1 port, including protocol, baudrate, and Buslink addresses.

USB Port Settings

Configuration for the USB port, including protocol and host mode settings.

Profibus Setup

Configuration for Profibus communication, including channel and format.

Ethernet Port Configuration

Setup for Ethernet port including IP, subnet, gateway, speed, and Buslink settings.

Indicator Configuration

Indicator Setup and Naming

Configuring indicator display parameters and assigning unique names.

Unit Label Definition

Defining the unit of measurement for indicator values.

Display Formatting

Settings for step size, decimal points, and overall value display.

Multi-Range and Interval Modes

Configuring step size changes based on signal values and ranges.

Operational Modes

Selecting Industrial or Certified operation modes.

Load Limits and Stability

Setting max load and stable condition parameters.

Zero Tracking Functionality

Configuring parameters for automatic zero point adjustment.

Sample Rate and Certification

Setting sample rate and displaying certification text and class.

Filter Settings

Overall Filtering

Adjusting the overall signal filtering effect for damping vibrations.

Digital Filtering

Applying digital Bessel filtering with selectable cutoff frequencies.

Calibration Procedures

Calibration Information Display

Showing CAL code, points, and actual weight values.

Calibration Point Management

Adding, replacing, or deleting calibration points.

Dead Load and Gain Calibration

Calibrating the zero point (dead load) and gain weight for accuracy.

Transducer Calibration

Calibrating with new load cell data without physical weights.

Geometric and Location Setup

Setting geometric origin and installation location parameters.

Indicator Configuration

Indicator Setup and Entry Selection

Selecting entries and modes for indicator configuration.

Indicator Linking and Naming

Selecting and naming indicators for display.

Input/Output Configuration

Input Function Configuration

Configuring input functions and linking them to specific lines and inputs.

Output Level Settings

Setting output modes, levels, and hysteresis for outputs 1-8.

DAC and USB Operations

DAC Setup and Modes

Configuring analog output using DAC setup and signal modes.

DAC Calibration Procedure

Procedure for calibrating the DAC output, protected for authorized users.

USB Stick Data Management

Saving and loading data, programs, and recipes via USB stick.

Firmware and Settings

Firmware Update

Information on loading firmware onto the FLEX2100.

System Settings Management

Managing system settings and FDI files.

Password Security

Password Entry and Access

Entering and verifying passwords to access protected menu sections.

Menu Option Password Protection

Setting passwords for various menu options like System Setup, Edit, etc.

Screen Configuration

Screen Setup and Elements

Configuring main screens, elements, and button activation.

Button Enable/Disable

Enabling or disabling specific buttons displayed on main screens.

Color Customization

Customizing colors for headers, elements, menus, and text.

LED Bar and History View

Setting up LED bar styles, levels, and history view parameters.

Screen Level and Marker Settings

Setting levels for LED bars and triggers for history view markers.

Touchscreen Calibration

Calibrating the touchscreen for accurate interaction.

Backlight, Buzzer, and Naming

Adjusting screen brightness, buzzer, visualization priority, and company name.

Clock and Process Setup

Internal Time and Date Settings

Setting the device's internal time and date.

Recipe and Register Configuration

Setting enabled recipes, floating point registers, and E-Mark settings.

Labels and Links

Program, Recipe, and Indicator Linking

Setting names and linking labels to programs, recipes, and indicators.

Custom Label Text Setup

Defining custom text for labels used in indicators and recipes.

Printer Operations

Printer Layout and Formatting

Defining printer layouts, columns, rows, and margins.

Header, Footer, and Port Settings

Configuring ticket headers, footers, and printer port connections.

System Recall and Reports

System Reset Options

Resetting to factory defaults, erasing visualization, formatting, or deleting user files.

Report Generation

Sending reports via Ethernet or USB stick.

Status Monitoring

Board and I/O Status

Displaying information about installed boards and I/O status.

Indicator and Register Status

Displaying available indicators and extended registers.

Scope and Debug Information

Showing signal scope and cycle time for diagnostics.

Log for Troubleshooting

Accessing the log file for troubleshooting purposes.

Totals Management

Subtotal, Total, Day, Batch Totals

Displaying and printing various total values.

Total Reset and Print Functions

Options to clear selected totals or print them.

System Information

Hardware and Software Versions

Displaying detailed hardware and software version information.

License and Certification Details

Viewing license information and certification status.

Configuration Settings Overview

Indicator Parameters Configuration

Overview of indicator parameter settings and their defaults.

Filter Parameters Configuration

Overview of filter parameter settings and their defaults.

Port Setup Configuration

Overview of port setup parameters and their defaults.

In/Outputs and Password Configuration

Overview of In/Outputs and password setting parameters.

Screen Setup Configuration

Overview of screen setup parameters for screens 1-4.

Button and LED Bar Setup

Overview of button and LED bar setup parameters.

Appendices

Error Codes Explained

Comprehensive list and explanation of error codes.

Profibus Protocol Description

Detailed technical description of the Profibus protocol.

Panel Mount Cutout Dimensions

Technical drawing with dimensions for panel mounting the FLEX2100.

About PENKO

Company Overview and Philosophy

Introduction to PENKO Engineering and its specialization in weighing.

Certifications and Standards

Information on PENKO's product certifications and industry compliance.

Professional Services and Training

Details on installation, commissioning, and training services.

Global Network and Alliances

Overview of PENKO's worldwide presence and partnerships.

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