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Pfaff 591

Pfaff 591
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571
574
Instruction Manual
296-12-18 461/002
Betriebsanleitung engl. 05.02
591
This instruction manual applies to machines from the
following serial numbers onwards:
PFAFF 571 # 2574794
PFAFF 574 # 2574796
PFAFF 591 # 2574800

Table of Contents

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Pfaff 591 Specifications

General IconGeneral
TypeIndustrial Sewing Machine
Stitch TypeLockstitch
Stitch OptionsStraight Stitch
Needle PositionsCenter, left, right
Presser Feetzipper foot
Included AccessoriesNeedles, bobbins, oil, screwdriver, knee lifter

Summary

PFAFF Sewing Machine Models

Model Identification

Identifies PFAFF sewing machine models 571, 574, and 591.

Safety

Directives and Regulations

Compliance with European regulations and statutory safety requirements.

General Operational Safety

Key safety principles for operating the sewing machine.

Safety Symbols and User Points

Understanding safety symbols and user responsibilities.

Personnel Safety Obligations

Safety duties for operating and specialist personnel.

Operational Dangers

Identification of specific hazards and dangers during machine operation.

Proper Use

Specifications

Machine Specifications

Detailed technical data for PFAFF models 571, 574, 591.

Needles and Threads

Recommended needle types and thread specifications.

Models and Subclasses

Overview of available models, subclasses, and additional equipment.

Machine Disposal

Transportation, Packing, and Storage

Transportation Procedures

Guidelines for transporting machines to customers and within facilities.

Storage Recommendations

Advice on proper storage of the machine.

Explanation of Symbols

Machine Controls

OnOff Switch

Operation of the main power switch.

Machine Head Keys

Functionality of keys on the machine head.

Bobbin Thread Monitoring

Details on the bobbin thread monitoring system.

Foot Pedal Functions

Operation of the foot pedal for control.

Presser Lever Controls

Using levers to control the roller presser.

Stitch Length Setting

Using the key to set the stitch length.

Edge Trimmer -72504 (Model 571)

Operating and changing the edge trimmer on model 571.

Edge Trimmer -72504 (Models 574591)

Operating and changing the edge trimmer on models 574/591.

Edge Trimmer -72605 (Model 591)

Operating and changing the edge trimmer on model 591.

Installation and Commissioning

Initial Installation Steps

Guidelines for site selection and table height adjustment.

Component Installation

Fitting safety mechanisms and drive components like V-belts.

Motor and Guard Mounting

Attaching flange motor components and V-belt guards.

Synchronizer and Reel Stand Fitting

Mounting the synchronizer and fitting the reel stand.

Flange Motor Mounting

Steps for attaching the flange motor to the machine.

Toothed Belt and Belt Guard

Fitting and tensioning the toothed belt and mounting the guard.

Electrical and Safety Connections

Connecting safety switches and earth cables.

Drive Unit Position and Work Base

Setting the drive unit position and details for a tilted work base.

Table Top Cutout

Diagram and dimensions for cutting the machine table top.

Final Commissioning Checks

Procedures for final checks and starting the machine.

Setting Up the Machine

Needle Insertion

Procedures for inserting needles into models 571 and 591.

Needle Insertion (Model 574)

Procedures for inserting needles into model 574.

Bobbin Winding and Tension

Steps for winding bobbins and setting primary thread tension.

Bobbin Case Handling

Procedure for removing, inserting, and threading the bobbin case.

Needle Threading and Tension (Models 571591)

Guide to threading the needle and setting tension for models 571/591.

Needle Threading and Tension (Model 574)

Guide to threading the needle and setting tension for model 574.

Stitch Length Adjustment

Setting the stitch length using the scale and balance wheel.

Bobbin Monitoring Setup

Configuring the stitch counting for bobbin thread monitoring.

Care and Maintenance

Routine Cleaning

Cleaning procedures for key machine parts like the hook.

Hook Oiling and Lubrication

Oiling the hook and checking the oil bowl.

Lubrication Systems

Filling thread lubrication unit and oiling edge trimmer.

Bevel Gear Lubrication

Instructions for lubricating the bevel gears annually.

Air Pressure Check and Adjustment

Checking and adjusting air pressure for pneumatic components.

Air Filter Maintenance

Cleaning the air filter and draining the water bowl.

Machine Adjustments

Adjustment Notes and Tools

Prerequisites, tools, and abbreviations for performing adjustments.

Basic Machine Adjustments

Setting synchronizer and needle positions for basic operation.

Needle Position (Sewing Direction)

Setting the correct needle position in the sewing direction for models 571/591.

Needle Position (Sewing Direction - Model 574)

Setting the correct needle position in the sewing direction for model 574.

Preliminary Needle Height Adjustment

Initial adjustment of the needle bar height at TDC.

Needle Rise, Hook Clearance, Guard (Model 571)

Adjusting needle rise, hook clearance, and guard on PFAFF 571.

Needle Rise, Hook Clearance, Guard (Model 574)

Adjusting needle rise, hook clearance, and guard on PFAFF 574.

Needle Rise, Hook Clearance, Guard (Model 591)

Adjusting needle rise, hook clearance, and guard on PFAFF 591.

Needle Position (Crosswise - Model 571)

Adjusting the needle's lateral position for model 571.

Needle Position (Crosswise - Model 574)

Adjusting the needle's lateral position for model 574.

Needle Position (Crosswise - Model 591)

Adjusting the needle's lateral position for model 591.

Bobbin Case Opener Adjustment

Adjusting the height and stroke of the bobbin case opener.

Feed Wheel Height (Model 571)

Setting the correct height for the feed wheel on PFAFF 571.

Feed Wheel Height (Model 574)

Setting the correct height for the feed wheel on PFAFF 574.

Feed Wheel Height (Model 591)

Setting the correct height for the feed wheel on PFAFF 591.

Stitch Length Control Eccentric

Adjusting the eccentric mechanism for stitch length control.

Stitch Length Scale Disk

Aligning the stitch length scale disk for accurate setting.

Shaft Crank to Feed Wheel Drive

Adjusting the shaft crank for the feed wheel drive.

Shaft Crank to Roller Presser Drive

Adjusting the shaft crank for the roller presser drive.

Roller Presser and Feed Wheel Clearance

Setting the correct clearance between the roller presser and feed wheel.

Roller Presser Adjustment

Adjusting the roller presser's position and parallelism.

Stitch Length Scale Verification

Verifying stitch length accuracy against the scale.

Roller Presser and Feed Wheel Synchronization

Ensuring proper synchronization between roller presser and feed wheel.

Retainer Adjustment (Model 574)

Specific adjustments for the retainer on model 574.

Knee Lever Adjustment

Adjusting the knee lever mechanism for proper operation.

Needle Thread Tension Release

Adjusting the needle thread tension release mechanism.

Thread Check Spring (Models 571591)

Adjusting the thread check spring for models 571 and 591.

Thread Check Springs (Model 574)

Adjusting the thread check springs for model 574.

Bobbin Winder Adjustment

Adjusting the bobbin winder for reliable operation and automatic shut-off.

Roller Presser Pressure Adjustment

Adjusting the roller presser pressure for smooth material feeding.

Lubrication Flow Adjustment

Checking and adjusting oil flow for proper lubrication.

Safety Coupling Re-engagement

Procedure to re-engage the safety coupling after thread jams.

Edge Trimmer -72504 Adjustments

General adjustments for the edge trimmer -725/04.

Knife Holder Position (Models 574591)

Setting the correct position of the knife holder on models 574 and 591.

Knife Stroke (Model 571)

Adjusting the cutting stroke of the knife on model 571.

Knife Stroke (Models 574591)

Adjusting the cutting stroke of the knife on models 574 and 591.

Cutting Stroke (Model 571)

Setting the cutting stroke of the knife on model 571.

Cutting Stroke (Models 574591)

Setting the cutting stroke of the knife on models 574 and 591.

Knife Position Adjustment

Adjusting the knife's resting position and ensuring no whistling sound.

Thread Trimmer -72605 Adjustments (Model 591)

Adjustments for the thread trimmer -726/05 on model 591.

Thread Trimmer Knife Position (Crosswise)

Ensuring the knife is vertical and lightly contacts the needle plate insert.

Thread Trimmer Knife Height

Adjusting the knife height to match the upper edge of the needle plate.

Thread Trimmer Cutting Stroke

Setting the cutting stroke of the thread trimmer.

Thread Trimmer Knife Stroke

Adjusting the cutting stroke range of the thread trimmer.

Thread Trimmer -90081 Adjustments

Adjustments for the thread trimmer -900/81.

Thread Catcher Holder Position

Adjusting the position of the thread catcher holder.

Thread Catcher to Needle Plate Distance

Ensuring the thread catcher does not exceed the needle plate edge.

Thread Catcher Position

Setting the correct position and distance of the thread catcher.

Knife Position and Pressure

Adjusting the knife's position and setting the minimum knife pressure.

Bobbin Thread Retaining Spring

Adjusting the bobbin thread retaining spring for reliable thread holding.

Manual Cutting Test

Performing a manual test of the cutting operation.

Tension Release Adjustment

Adjusting the mechanism that releases thread tension when activated.

Linkage Rod Adjustment (Model 574)

Adjusting linkage rods for parallel drive levers on model 574.

Backtacking Mechanism Adjustment

Adjusting the backtacking mechanism for models with -911/..

Roller Presser Drive Coupling

Adjusting the coupling for the roller presser drive.

Bevel Gears for Feed Wheel Drive (Models 571574)

Adjusting bevel gears for the feed wheel drive on models 571 and 574.

Bevel Gear Play (Models 571574)

Checking and adjusting bevel gear play on models 571 and 574.

Bevel Gears for Feed Wheel Drive (Model 591)

Adjusting bevel gears for the feed wheel drive on model 591.

Bevel Gear Play (Model 591)

Checking and adjusting bevel gear play on model 591.

Parameter Settings

Overview of adjustable parameters on the control panel.

Wearing Parts List

Circuit Diagrams Reference

Instruction Manual Supplement

Machine Improvement Comments

Details on improvements and modifications made to specific machine series.

Conversion to New Parts

Steps for converting the machine with new or modified parts.

Troubleshooting Thread Trimmer

Problem: First Stitches Not Sewn

Corrections for issues with the first stitches not being sewn properly.

Problem: Needle Thread Not Cut

Troubleshooting for the needle thread not being cut.

Problem: Bobbin Thread Not Cut

Troubleshooting for the bobbin thread not being cut.

Problem: Needle Thread Too Short After Trimming

Corrections when the needle thread is too short after trimming.

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