Polaris ACE 900 XC 2017 User Manual

9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
1.13
ENGINE / COOLING SYSTEM
ITEM
TORQUE
Water Pump Impeller Bolt
7 ft-lb (10 Nm) (Apply
Loctite® 204™ to bolt
threads)
Water Pump Cover Bolts 7 ft-lb (10 Nm) (Apply
Loctite® 204™ to bolt
threads)
Water Pump Mounting
Bolts
7 ft-lb (10 Nm) (Apply
Loctite® 204™ to bolt
threads)
EFI / FUEL SYSTEM
ITEM
TORQUE
ECU Retaining Screws 24 in-lb (3 Nm)
Intake Plenum Hose
Clamps
35 in-lb (4 Nm)
Intake Plenum Mount
Screw
22 ft-lb (30 Nm)
Fuel Rail Mounting
Screws
7 ft-lbs (10 Nm)
Fuel PFA Nut
75 ft-lbs (92 Nm)
Fuel Tank Fastener
8 ft-lbs (11 Nm)
Air Box Fastener
8 ft-lbs (11 Nm)
Air Box Gear Clamps 35 in-lbs (4 Nm)
T-MAP Retaining Bolt 7 ft-lbs (10 Nm)
Crankshaft Position
Sensor (CPS) Fastener
9 ft-lbs (12 Nm)
ETC Housing Retaining
Bolts
7 ft-lbs (10 Nm)
Intake Boot Clamp 3 ft-lbs (4 Nm)
Throttle Pedal Mounting
Fasteners
18 ft-lb (24 Nm)
PVT SYSTEM
ITEM
TORQUE
Drive Clutch Bolt
96 ft-lbs (130 Nm)
Spider Assembly
290 ft-lb (393 Nm)
(Apply 0.4 mL Loctite®
620™)
Spider Jam Nut
250 ft-lb (339 Nm)
(Apply 0.1 mL Loctite®
620™)
PVT SYSTEM
ITEM
TORQUE
Drive Clutch Cover Bolts
8 ft-lb (11 Nm)
Drive Clutch Shift Weight
Fastener
20 in-lb (2 Nm)
Driven Clutch Retaining
Bolt
43 ft-lbs (58 Nm)
Driven Clutch Helix
Screws
48 in-lb (5 Nm)
Outer Clutch Cover
Retaining Screws
2 ft-lbs (3 Nm)
Inner Clutch Cover Bolts
10 ft-lbs (14 Nm)
Air Duct Clamp 24 in-lbs (3 Nm)
Air In Duct Fasteners
6 in-lbs (0.7 Nm)
Clutch Intake Box
Fastener
8 ft-lb (11 Nm)
TRANSMISSION
ITEM
TORQUE
Transmission Fill / Drain
Plug
14 ft-lbs (19 Nm)
Engine / Transmission
Mounting Fasteners
Pre-Torque 5 ft-lbs (7
Nm)
45 ft-lbs (61 Nm)
Transmission Isolator
Fastener
40 ft-lbs (54 Nm)
Transmission Isolator
Mount to Frame
Fasteners
22 ft-lbs (30 Nm)
Shift Lever Mount
Fasteners
Torque Till Seated
Shift Cable Fasteners 13 ft-lbs (18 Nm)
Shifter Cable
Jam Nut
Front
18 ft-lb (24 Nm)
Rear
13 ft-lbs (18 Nm)
Bearing Cover Retaining
Screws
10 ft-lb (14 Nm)
Snorkel Locking Screw 10 ft-lb (14 Nm)
Transmission Case Bolts 20 ft-lbs (27 Nm)
Sector Gear Cover Bolts 12 ft-lb (16 Nm)
Bell Crank Nut 18 ft-lb (24 Nm)
GENERAL INFORMATION
1

Polaris ACE 900 XC 2017 Specifications

General

Brand	Polaris
Model	ACE 900 XC 2017
Category	Offroad Vehicle
Language	English