9.10
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
FRONT BRAKE SERVICE
PAD REMOVAL
1. Elevate and support front of vehicle.
WARNING
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur if machine tips or falls.
2. Remove the front wheel.
3. Loosen the pad adjuster screw
q
2-3 turns.
4. Remove and discard the upper and lower caliper
mounting bolts
w
and remove the caliper from the
front hub.
CAUTION
When removing caliper, use care not to damage brake
line. Support caliper so to avoid kinking or bending
brake line.
5. Push caliper piston into caliper bore slowly using a C-
clamp or locking pliers with pads installed.
NOTE
Brake fluid will be forced through compensating port
into master cylinder fluid reservoir when piston is
pushed back into caliper. Remove excess fluid from
reservoir as required.
6. Push the mounting bracket inward and the slip outer
brake pad out between the bracket and caliper body.
7. Remove the inner pad from the bracket and caliper.
BRAKE SYSTEM
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