6.20
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
12.Lift up on the shift shaft rail
j
and move the rail
assembly rearward to allow the shift fork pins
k
to be
removed from the shift drum
l
. Remove the shift
drum from the transmission housing.
13.Remove the shift shaft rail
j
and shift forks from the
transmission housing as an assembly.
14.Remove the rear output shaft assembly
1 (
by lifting
underneath the gear or by tapping the shaft from the
opposite side.
15.Remove the input shaft
2)
, gear cluster assembly
2!
and idler gear shaft assembly
2@
from the
transmission housing by pulling both assemblies
straight up.
16.Place the gear cluster assembly on a clean surface
for inspection. If disassembly is required, refer to
“Gear Cluster Disassembly”.
17.Using a 5 mm Allen wrench, remove the screws that
secure the pinion shaft assembly
2#
. Lift the pinion
shaft assembly straight up to remove it from the
housing. Note the longer screw
2 $
that locks the
snorkel tube.
18.Remove all seals from the gearcase halves and clean
the cases in preparation for assembly.
Gear Cluster Disassembly
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