1.8
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
CHAPTER 11 — ELECTRICAL
PV-43568
Fluke™ 77
Digital
Multimeter
PF-51237
Static Timing
Light Harness
2871745
Hall Effect
Sensor Probe
Harness
2460761
Battery
Conductance
Analyzer (MDX-
610P)
PU-50296
Connector Test
Kit
PV-43526
Timing Light
2870630
Relay Bypass
PU-49466
MASTER TORQUE TABLE
CHAPTER 2 — MAINTENANCE
PART DESCRIPTION
TORQUE
SPECIFICATION
Battery Bracket
3.5 lb-ft (5 Nm)
Crankcase Drain Plug 12 lb-ft (16 Nm)
Front Gearcase Fill /
Drain Plug
10 lb-ft (14 Nm)
Outer Clutch Cover
Screws
50 lb-in (5 Nm)
Plunger Bolt
15 ft-lb (20 Nm)
Spark Plug 7 lb-ft (10 Nm)
CHAPTER 2 — MAINTENANCE
PART DESCRIPTION
TORQUE
SPECIFICATION
Tensioner Mounting Bolts
7 ft-lb (10 Nm)
Tie Rod Jam Nut
15 lb-ft (20 Nm)
Transmission Fill / Drain
Plug
14 lb-ft (19 Nm)
Valve Cover Bolts 7 lb-ft (10 Nm)
Wheel Hub Castle Nuts 180 lb-ft (244 Nm)
Wheel Nuts
120 lb-ft (163 Nm)120 lb-
ft (163 Nm)
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Air Box Fasteners
3.5 lb-ft (4.7 Nm)
Camshaft Carrier Bolts
7 ft-lb (10 Nm)
Camshaft Sprocket Bolts 14 ft-lb (19 Nm)
Cam Chain Tensioner
29 ft-lb (40 Nm)
Coolant Bleed Screw
89 in-lb (10 Nm)
Coolant Hose Clamp 35 lb-in (4 Nm)
Coolant Hose Mounting
Bracket Fasteners
3.5 lb-ft (4.7 Nm)
Connecting Rod Bolts
Step 1: 9 ft-lbs (12
Nm)
Step 2: 13 ft-lb (18
Nm)
Step 3: Tighten
add’n 105°
Crankcase Bolts (Lower)
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add’n 90°
Crankcase Bolts (Lower)
(M8)
26 ft-lb (35 Nm)
Crankcase Bolts (Lower)
(M6)
9 ft-lb (12 Nm)
Crankcase Bolts (Upper)
(M8)
26 ft-lb (35 Nm)
Crankcase Bolts (Upper)
(M6)
9 ft-lb (12 Nm)
GENERAL INFORMATION
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