Polaris GENERAL 2016 User Manual

2.8
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
PERIODIC MAINTENANCE CHART
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES
FIRST)
REMARKS
HOUR-
S
CALEN-
DAR
MILES
(KM)
▶ E Air Filter
- Weekly - Inspect; replace as needed
▶ ■
Brake Pad Wear 10 H
Monthly 100 (160) Inspect periodically
Battery
25 H
Monthly 200 (320)
Check terminals; clean; test
Fuel System
25 H
Monthly 200 (320)
Inspect; cycle key to pressurize fuel pump; check
lines and fittings for leaks and abrasion
▶
Front Gearcase Fluid
(Demand Drive - Extreme
Use)
25 H 1 M
-
Change fluid every 25 hours if subjected to
extreme use
▶
Front Gearcase Fluid
(Demand Drive)
25 H 1 M
- Initial fluid level inspection; add lubricant if needed
▶
Transmission Fluid (AGL)
25 H 1 M
- Initial fluid level inspection; add lubricant if needed
▶ E
Engine Oil / Filter Change
(Break-In)
25 H
- 500 (800) Perform break-in oil / filter change
▶
General Lubrication 50 H 3 M
500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage
50 H 6 M
500 (800) Inspect, lubricate, adjust
■ Steering
50 H 6 M
500 (800)
Lubricate
▶
Front / Rear Stabilizer Bars 50 H 6 M
500 (800) Lubricate and inspect bushings
■
Throttle Pedal 50 H 6 M
500 (800)
Inspect for free movement; replace pedal as
needed
Throttle Body Intake Ducts/
Flange
50 H 6 M
500 (800) Inspect duct for proper sealing/air leaks
Drive Belt 50 H 6 M
500 (800) Inspect; adjust; replace as needed
Cooling System
50 H 6 M
500 (800)
Inspect coolant strength seasonally; pressure test
system yearly
▶
Radiator 50 H 6 M
500 (800) Inspect; clean external surfaces
▶
Engine Oil Lines/Fasteners
50 H 6 M
1000
(1600)
Inspect for leaks and loose fittings
MAINTENANCE

Polaris GENERAL 2016 Specifications

General

Brand	Polaris
Model	GENERAL 2016
Category	Offroad Vehicle
Language	English