8
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
8.3
GENERAL INFORMATION - STEERING / SUSPENSION
SERVICE NOTES - STEERING /
SUSPENSION
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning any procedure
that requires machine lifting. Always wear eye
protection.
WARNING
The locking agent on the existing a-arm bolts was
destroyed during removal. DO NOT reuse old
hardware. Serious injury or death could result if
fasteners come loose during operation.
CAUTION
New ball joint bolts have a pre-applied locking agent
which is destroyed upon removal. Always use new
brake caliper mounting bolts upon assembly.
SPECIAL TOOLS - STEERING /
SUSPENSION
TOOL DESCRIPTION PART NUMBER
Shock Spanner Wrench
2877408
Gas Shock Recharging Kit
2200421
IFP Depth Tool 2871351
Shock Body Holding Tool
PU-45281–A
Seal Protector Sleeve
PU-50939
Shock Rod Holding Tool
PU-51024
Gas Shock Fill Tool PU-51039
Shock Bearing Cap Removal
Tool
Commercially
Available
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
TORQUE SPECIFICATIONS - STEERING /
SUSPENSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Lower Steering Shaft to
Rack Pinch Bolt
48 lb-ft (65 Nm)
Power Steering Unit
Fasteners
30 lb-ft (41 Nm)
Lower Steering Shaft to
Power Steering Pinch Bolt
15 lb-ft (20 Nm)
Power Steering Unit
Mount Fasteners
18 lb-ft (24 Nm)
Steering Tilt Assembly
Fasteners
40 lb-ft (54 Nm)
Steering Wheel Nut 65 lb-ft (88 Nm)
Upper Steering Shaft
Pinch Bolt
30 lb-ft (41 Nm)
Power Steering Unit
Cover Fasteners
7 lb-ft (10 Nm)
Steering Rack Fasteners 16 lb-ft (20 Nm)
Tie Rod Jam Nut
15 lb-ft (20 Nm)
Shock Mounting
Fasteners
20 lb-ft (27 Nm) + 90°
Front Control Arm
Fasteners
42 lb-ft (57 Nm)
Ball Joint Pinch Bolts
42 lb-ft (57 Nm)
Rear Outer Upper Control
Arm Fastener
42 lb-ft (57 Nm)
Rear Outer Lower Control
Arm Fastener
40 lb-ft (54 Nm) + 180°
Rear Inner Control Arm
Fasteners
40 lb-ft (54 Nm) + 90°
Stabilizer Bar Mount
Fasteners
42 lb-ft (57 Nm)
Stabilizer Bar Link
Fasteners
42 lb-ft (57 Nm)
STEERING / SUSPENSION
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