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9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual

5.27

DRIVEN CLUTCH SERVICE

DRIVEN CLUTCH ALIGNMENT

PROCEDURE

Offset Washers

Thickness:

0.030” (PN: 7556580)

Maximum Offset: 0.060” (2 washers)

1. Remove the drive belt and driven clutch from the

vehicle.

2. Put a long-shafted screwdriver through the driven

clutch retaining bolt hole as shown.

3. Install the required amount of offset washers

down

the screwdriver shaft so the washers sit at the bottom

of the housing to obtain necessary offset.

4. Remove the screwdriver from the driven clutch. Insert

the driven clutch retaining bolt to keep the washers

aligned during clutch installation.

5. Reinstall the driven clutch and drive belt.

6. Test the vehicle to ensure proper operation.

DRIVEN CLUTCH DISASSEMBLY

DISASSEMBLY

1. Remove driven clutch from the transmission input

shaft.

2. It is important to mark the position of the helix cover,

sheaves and spider with a tape or grease marker (as

shown) before disassembly. Some components will

have X’s on the components for alignment reference.

This helps with clutch assembly and maintains clutch

balance.

3. Place the driven clutch (helix side up) into the

Universal Clutch Compressor.

Universal Clutch Compressor: PU-50518-A

PVT SYSTEM

Polaris GENERAL 2016 User Manual

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