5
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
5.23
IMPORTANT
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads.
Piston Pin Puller: 2870386
3. Remove nut from puller rod and set aside.
4. Install puller adapter
a
from kit PN 2871226.
5. Install main adapter (Item D) onto puller.
6. With towers pointing toward the vise, slide sheave
onto puller rod.
7. Install removal tool (Item A, B) into center of sheave
with “A side” toward sheave.
NOTICE
Use Bushing Tool PA-47336.
8. Install nut (C) onto end of puller rod and hand
tighten. Turn puller barrel to increase tension on
sheave if needed. Using a hand held propane torch,
apply heat around outside of bushing until tiny
smoke tailings appear.
9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller
rod. Remove bushing from tool and discard.
Moveable Sheave - Bushing Installation
12. Place main adapter
i
on puller.
PVT SYSTEM
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