Polaris GENERAL 2016 User Manual

IX.4
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
Exhaust
Assembly View (2016–2018) ....................................3.16
Exhaust Heat Shield ..................................................2.15
Exhaust System
Assembly View
2019.................................................................3.17
Exhaust Valve Lash - Tappet Matrix...............................3.84
Exterior Body Component ...........................................10.4
Exterior Body Component — GENERAL 4 ......................10.5
F
Final Drive
Service Notes ......................................................... 7.3
Service Specifications .............................................. 7.3
Special Tools.......................................................... 7.3
Torque Specifications ............................................... 7.3
Troubleshooting .....................................................7.57
Flywheel
Installation ............................................................3.72
Removal...............................................................3.46
Frame................................................................... 10.19
ROPS Installation ................................................. 10.70
ROPS Installation - GENERAL 4.............................. 10.71
ROPS Removal ................................................... 10.69
ROPS Removal - GENERAL 4 ................................ 10.69
Service Notes ........................................................10.3
Skid Plate Replacement......................................... 10.73
Skid Plate Replacement - GENERAL 4 ..................... 10.73
Special Tools.........................................................10.3
Torque Specifications ..............................................10.3
Front Carrier Installation .............................................7.42
Front Carrier Removal / Inspection ................................7.40
Front Drive Shaft Removal ..........................................7.29
Front Gearcase
Assembly .............................................................7.52
Assembly View ...................................................... 7.11
AWD Operation......................................................7.47
Disassembly / Inspection .........................................7.49
Installation ............................................................7.55
Lubrication............................................................2.30
Removal...............................................................7.47
Front Shaft Installation................................................7.30
Front Shaft Removal ..................................................7.29
Front Suspension ....................................................... 8.6
Fuel Injector
O-rings.................................................................4.25
Operation Overview ................................................4.25
Overview ..............................................................4.25
Replacement.........................................................4.27
Test .....................................................................4.26
Troubleshooting .....................................................4.26
Fuel Lines
Routing
Retention........................................................... 4.11
Routing EVAP Models .............................................4.15
Routing General 4
Retention General 4.............................................4.13
Routing General 4 EVAP Models
Retention General 4 EVAP Models..........................4.19
Fuel Pump
Assembly View ....................................................... 4.6
Fuel Sender Test ....................................................4.33
Operation Overview ................................................4.33
Replacement.........................................................4.34
Test .....................................................................4.33
Fuel Sender Test .......................................................4.33
Fuel System
Assembly View
Fuel System Assembly View ................................... 4.4
Fuel Line Replacement............................................4.30
Fuel Lines.............................................................2.24
Fuel Tank Vent Line ................................................2.26
Pump / Filters Maintenance ......................................2.25
Service Notes ......................................................... 4.2
Service Specifications .............................................. 4.3
Special Tools.......................................................... 4.3
Torque Specifications ............................................... 4.3
Troubleshooting .....................................................4.38
Fuel System Assembly view
EVAP.................................................................... 4.5
Fuel Tank
Installation ............................................................4.32
Removal...............................................................4.30
Fuse
Fuse / Circuit Breaker Circuits ................................. 11.65
Fuse / Circuit Breaker Circuits (2017–2018) ............... 11.63
Fuse / Circuit Breaker Circuits (2019) ....................... 11.64
Fuse Box Replacement ......................................... 11.61
Operation Overview ..................................... 11.57, 11.60
Relay
Operation Overview ........................................... 11.57
Relay,
Operation Overview ........................................... 11.60
G
Gear Position Switch................................................ 11.86
General 4 ................................................................9.23
General 4 Brake Lines ................................................9.27
GENERAL 4 doors .................................................. 10.58
H
Harness Retention
Routing / Retention General 4 2019.......................... 11.16
Heat Shield Inspection................................................2.15
Heated Oxygen Sensor (O2)
Operation Overview .............................................. 11.94
Replacement....................................................... 11.94
Test ................................................................... 11.94
I
Ignition System
Ignition Coil / HT Lead Replacement......................... 11.74
Ignition Coil Tests ................................................. 11.74
Operation Overview .............................................. 11.74
Injector
O-rings.................................................................4.25
Inspection
Pre-Ride................................................................ 2.6
Installation ...............................................................2.31
installation — GENERAL 4 ..........................................7.26
Instrument Cluster
Information Display Area........................................ 11.33
Overview ............................................................ 11.29
Pinouts .............................................................. 11.36
Replacement....................................................... 11.37
Rider Information Display ....................................... 11.31
INDEX

Polaris GENERAL 2016 Specifications

General

Brand	Polaris
Model	GENERAL 2016
Category	Offroad Vehicle
Language	English