IX
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
IX.5
Intake Valve Clearance - Tappet Selection Matrix .............3.83
Interior Body Component ............................................10.7
Intermittent ............................................................ 11.27
International ....................................................... 9.5, 9.40
INTL .......................................................................9.15
K
Keys
Replacement.......................................................... 1.3
L
Lights
Dash LED Light.................................................... 11.79
Headlight Adjustment ............................................ 11.77
Headlight Installation............................................. 11.78
Headlight Removal ............................................... 11.78
Tail Light Replacement .......................................... 11.79
M
Maintenance
Battery .................................................................2.41
Lubricants.............................................................2.13
Pre-Ride / Daily Inspection .......................................2.14
Quick Reference Chart ............................................2.10
Service Notes ......................................................... 2.3
Service specifications............................................... 2.4
Special Tools.......................................................... 2.3
Steering System.....................................................2.33
Torque Specifications ............................................... 2.3
Master Torque Table ................................................... 1.8
Meter.................................................................... 11.23
Misfire Detection ..................................................... 11.52
N
ne
Valve Clearance Adjustment .....................................3.81
O
O-rings
Fuel Injector ..........................................................4.25
Oil Pressure Test.......................................................3.32
P
Parasitic ................................................................ 11.27
Parking Brake
Assembly View ......................................................9.53
Caliper Removal (INT’L) ..........................................9.55
Disc Inspection/Replacement....................................9.55
Parking Brake Caliper
Installation (INT’L) ..................................................9.55
Parking Brake, Adjustment (INT’L) ........................ 2.39, 9.54
Parking Brake, Inspection (INT’L) ......................... 2.39, 9.54
Periodic Maintenance
Chart .................................................................... 2.8
Overview ............................................................... 2.5
Piston
Disassembly / Inspection (1000) ................................3.55
Installation ............................................................3.65
Removal...............................................................3.55
Ring Groove Clearance ...........................................3.57
Ring Installation .....................................................3.62
Ring Installed Gap (1000) ........................................3.57
Ring Removal / Inspection........................................3.56
Piston to Cylinder Clearance........................................3.58
Polaris Mobile Digital Wrench (PMDW) .......................11.108
Pre-Ride Inspection .................................................... 2.6
Probe ................................................................... 11.24
Probing ................................................................. 11.24
Prop Shaft
U-Joint Assembly ...................................................7.20
U-Joint Disassembly ...............................................7.19
PropShaf, ................................................................7.26
Propshaft.................................................. 7.16-7.17, 7.25
Assembly View ..................................................7.4, 7.6
Assembly View - GENERAL 4 .................................... 7.5
Assembly View General 4 (2018–2019)........................ 7.7
Installation ............................................................7.21
Installation - GENERAL 4 .........................................7.23
Removal...............................................................7.13
Removal - GENERAL 4 ...........................................7.14
Publication Part Numbers............................................. 1.3
Pulse Bar
Replacement....................................................... 11.99
Purge Valve
Ohm Test..............................................................4.10
Replacement.........................................................4.10
PVT system............................................................... 5.6
PVT System
Belt Break-In .........................................................5.10
Cover Assembly View .............................................. 5.5
Disassembly .................................................. 5.12-5.13
Drive Clutch Operation ............................................. 5.9
Driven Clutch Assembly...........................................5.29
Driven Clutch Assembly View..................................... 5.7
Driven Clutch Disassembly.......................................5.27
Driven Clutch Operation............................................ 5.9
Maintenance .........................................................5.10
Operation Overview ................................................. 5.9
Overheating / Diagnosis........................................... 5.11
PVT Drying ...........................................................2.28
Service Notes ......................................................... 5.3
Service Specifications .............................................. 5.4
Special Tools.......................................................... 5.3
Torque Specifications ............................................... 5.4
Troubleshooting .....................................................5.35
R
Radiator ..................................................................3.92
Radiator installation ...................................................3.92
Rear Carrier Installation ..............................................7.45
Rear Carrier Removal / Inspection ................................7.43
Rear Drive Shaft Removal ...........................................7.31
Rear shaft Removal ...................................................7.31
Rear Suspension ....................................................... 8.7
,Regulator / Rectifier Operation .................................. 11.68
Relay
Relay Circuits ...................................................... 11.62
Relay Circuits (2017–2018) .................................... 11.61
,Removal.................................................................7.16
Removal — GENERAL 4 ............................................7.17
INDEX
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