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Polaris GENERAL 2016 User Manual

Polaris GENERAL 2016
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IX.6
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
Replacement............................................................3.92
Retention EVAP Models..............................................4.15
Revision Index ..............................................................4
Ride Command
Display Removal / Installation ................................. 11.39
Overview ............................................................ 11.39
Troubleshooting ................................................... 11.41
Ride Command Display
Removal
Installation ....................................................... 11.39
ROPS ................................................................... 10.17
S
Service ................................................................. 11.23
Service Notes
Body / Frame.........................................................10.3
Brake System ......................................................... 9.3
Electrical System.................................................. 11.20
Engine .................................................................. 3.4
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.2
Maintenance .......................................................... 2.3
PVT System ........................................................... 5.3
Steering / Suspension .............................................. 8.3
Transmission.......................................................... 6.2
Service Rules ............................................................ 1.2
Service Specifications
Brake System ......................................................... 9.4
Electrical System.................................................. 11.22
Engine .................................................................. 3.6
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.3
Maintenance .......................................................... 2.4
PVT System ........................................................... 5.4
Steering / Suspension .............................................. 8.4
Transmission.......................................................... 6.2
Shift Cable
Inspection.............................................................. 6.8
Inspection / Adjustment ............................................ 6.9
Shift Cable Inspection / Adjustment ...............................2.14
Shock
Assembly (Walker Evans) ........................................8.43
Disassembly (Walker Evans) ....................................8.42
Shock Specifications..................................................8.21
Short ............................................................ 11.25-11.26
Spark Plug
Service ....................................................... 2.43, 11.75
Special Tools............................................................. 1.5
Body / Frame.........................................................10.3
Brake System ......................................................... 9.3
Digital Wrench ....................................................11.100
Electrical System.................................................. 11.21
Engine .................................................................. 3.4
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.3
Maintenance .......................................................... 2.3
PVT System ........................................................... 5.3
Steering / Suspension .............................................. 8.3
Transmission.......................................................... 6.2
Website................................................................. 1.4
Special Tools Index..................................................... 1.5
Specifications
Cooling System......................................................3.90
Engine Oil Pressure ................................................3.32
Starter
Drive Installation ....................................................3.72
One-Way Clutch Assembly.......................................3.72
One-Way Clutch Disassembly...................................3.47
One-Way Clutch Inspection ......................................3.46
Starting System
Operation Overview .............................................. 11.71
Starter Motor Installation ........................................ 11.72
Starter Motor Removal .......................................... 11.71
Starter Solenoid Service ........................................ 11.72
Troubleshooting ................................................... 11.73
Voltage Drop Test ................................................. 11.71
Static .................................................................... 11.23
Stator
Cover Installation ...................................................3.73
Stator Cover.............................................................3.45
Steering system ......................................................... 8.5
,Steering System........................................................ 8.5
Inspection.............................................................2.33
Power Steering Unit Installation .................................8.12
Power Steering Unit Removal .................................... 8.9
Service Notes ......................................................... 8.3
Service Specifications .............................................. 8.4
Special Tools.......................................................... 8.3
Steering Rack Installation.........................................8.16
Steering Rack Removal ...........................................8.15
Steering Shaft Bearing Replacement .......................... 8.11
Steering Shaft Installation - Lower.............................. 8.11
Steering Shaft Installation - Upper..............................8.13
Steering Shaft Removal - Lower ................................8.10
Steering Shaft Removal - Upper ................................. 8.8
Steering Wheel Free-Play ................................ 2.33, 8.18
Steering Wheel Removal .......................................... 8.9
Tie Rod End / Wheel Hub Inspection .................. 2.34, 8.15
Torque Specifications ............................................... 8.3
Wheel Toe Adjustment..................................... 2.35, 8.17
Wheel Toe Alignment Inspection........................ 2.34, 8.16
Suspension...................................................... 8.21, 8.49
Control Arm Installation - Front ..................................8.46
Control Arm Installation - Rear ..................................8.50
Service Notes ......................................................... 8.3
Service Specifications .............................................. 8.4
Shock Compression Adjustment ........................ 2.37, 8.22
Shock Installation ...................................................8.24
Shock Removal......................................................8.22
Shock Specifications ...............................................8.20
Special Tools.......................................................... 8.3
Spring Adjustment .......................................... 2.36, 8.23
Spring Adjustment - GENERAL 4....................... 2.37, 8.24
Spring Replacement ...............................................8.22
Stabilizer Bar Installation - Front ................................8.53
Stabilizer Bar Installation - Rear.................................8.55
Stabilizer Bar Removal - Front...................................8.53
Stabilizer Bar Removal - Rear ...................................8.54
Torque Specifications ............................................... 8.3
Switch
AWD / 2WD / TURF .............................................. 11.86
Transmission....................................................... 11.86
Switch Service
AWD / 2WD Switch ............................................... 11.85
Brake Pressure Switch .......................................... 11.82
Headlight Switch .................................................. 11.83
Ignition (Key) Switch ............................................. 11.84
Seat Belt Switch................................................... 11.87
Winch ................................................................ 11.88
INDEX

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Polaris GENERAL 2016 Specifications

General IconGeneral
BrandPolaris
ModelGENERAL 2016
CategoryOffroad Vehicle
LanguageEnglish

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