IX
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
IX.7
T
Tap / Drill Sizes {SAE} ................................................1.34
Temperature / Manifold Absolute Pressure Sensor (T-MAP)
Operation Overview .............................................. 11.95
Replacement....................................................... 11.95
Test ................................................................... 11.95
Testing ................................................. 11.23, 11.25-11.28
Throttle Position Sensor (TPS)
Operation Overview .............................................. 11.93
Replacement....................................................... 11.93
Test ................................................................... 11.93
Tire
Inspection.............................................................2.32
Tone ring removal......................................................9.17
Tone Ring Replacement..............................................9.17
Torque Specifications
Body / Frame.........................................................10.3
Brake System ......................................................... 9.3
Electrical System.................................................. 11.21
Engine .................................................................. 3.5
Engine Components ................................................ 3.8
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.3
Maintenance .......................................................... 2.3
PVT System ........................................................... 5.4
Steering / Suspension .............................................. 8.3
Transmission............................................................. 6.3
Assembly .............................................................6.35
Assembly View (2019).............................................. 6.5
Bevel Differential Assembly ......................................6.28
Bevel Differential Disassembly ..................................6.28
Disassembly .........................................................6.19
Gear / Shaft / Bearing Inspection ...............................6.31
Gear Cluster Disassembly........................................6.21
Installation ............................................................6.12
Lubrication............................................................2.29
Output Shaft Backlash.............................................6.32
Planetary Differential Assembly .................................6.27
Planetary Differential Bushing Replacement.................6.25
Planetary Differential Disassembly .............................6.24
Service Notes ......................................................... 6.2
Service Specifications .............................................. 6.2
Shift Cable Inspection .............................................. 6.8
Shift Cable Inspection / Adjustment ............................. 6.9
Shift Lever Removal / Installation ................................ 6.8
Snorkel Shaft Removal / Disassembly.........................6.22
Special Tools.......................................................... 6.2
Troubleshooting .....................................................6.40
Transmission Switch ................................................ 11.86
Transmission Vent Line ............................................... 6.6
Retention............................................................... 6.7
Routing ................................................................. 6.7
Troubleshooting
Brake System ........................................................9.57
Cooling System.................................................... 3.101
Engine ............................................................... 3.100
EVAP System ......................................................... 4.8
Final Drive ............................................................7.57
Fuel System ..........................................................4.38
Misfire Detection .................................................. 11.52
PVT System ..........................................................5.35
Transmission.........................................................6.40
U
U-Joint
Assembly .............................................................7.20
Disassembly .........................................................7.19
V
Valve
Clearance Adjustment .............................................3.81
Inspection.............................................................3.40
Sealing Test ..........................................................3.42
Seat Reconditioning (1000) ......................................3.42
Valve Clearance
Exhaust Valve Lash - Tappet Selection Matrix...............3.84
Intake Valve Lash - Tappet Selection Matrix .................3.83
Valve Cover
Removal...............................................................3.35
Valve Cover Installation ..............................................3.82
Valve Spring
Removal...............................................................3.39
vehicle information ....................................................1.22
Vehicle Information ..................................... 1.21, 1.23-1.24
Vehicle Overview .................................... 1.15, 1.17, 1.19
Vehicle Specifications .............................. 1.16, 1.18, 1.20
VIN Number ..........................................................1.14
Vehicle Overview .............................................. 1.21, 1.23
Vehicle Specifications ........................................ 1.22, 1.24
Vehicle Speed Sensor (VSS)
Operation Overview .............................................. 11.97
Replacement....................................................... 11.97
Test ................................................................... 11.97
Vent Line
Termination Fitting .......................................... 2.26, 4.23
Vent Line Routing ....................................................... 6.6
VIN ........................................................................1.14
Location ...............................................................1.14
VIN Number .............................................................1.14
Voltage Drop .......................................................... 11.28
W
Water Pump
Housing Removal ...................................................3.46
Installation ............................................................3.95
Removal...............................................................3.95
Service ................................................................3.97
Wheel .....................................................................2.31
Removal...............................................................2.31
Wheel Speed Sensor .................................................9.17
Winch
Removal
Installation ....................................................... 11.80
Wiring Diagrams ........................................................119
INTL .....................................................................119
Wiring harness
Routing / Retention 2017–2018 ................................. 11.6
Routing / Retention 2019 ....................................... 11.14
Routing / Retention General 4 ................................... 11.7
Routing / Retention Non-ABS INTL .......................... 11.12
Wiring Harness
Routing / Retention ABS 2018 INTL ......................... 11.10
Routing / Retention EVAP 2019 ............................... 11.18
Routing / Retention General 4 2019.......................... 11.16
INDEX
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