Name: Polaris GENERAL 2016
Brand: Polaris
Rating: 4 (1 reviews)

Chapter 1 1 General Information7

Maintenance Chapter 2 Maintenance 243

Chapter 3 Engine / Cooling System87

Chapter 4 Fuel System189

Chapter 5 Pvt System227

Chapter 6 Transmission263

Chapter 7 Final Drive303

Chapter 8 Steering / Suspension361

Chapter 9 Brake System421

Chapter 10 Body / Frame479

Chapter 11 Electrical553

Assembly Views558
Harness Routing / Retention (2017-2018)558
Harness Routing / Retention - General 4559
Harness Routing / Retention Abs (2018 Intl)562
Harness Routing / Retention Non-Abs (2018 Intl)564
Harness Routing / Retention (2019)566
Harness Routing / Retention 2019 - General 4568
Harness Routing / Retention 2019 (Evap)570
General Information - Electrical System572
- Service Notes - Electrical System572
- Special Tools - Electrical System573
- Torque Specifications - Electrical System573
- Service Specifications - Electrical System574
Electrical Diagnostics575
- Electrical Service Notes575
- Digital Multi-Meter (DMM) Notes575
- Static and Dynamic Testing575
  - Static Testing575
  - Dynamic Testing575
- Connector Probing Guidelines576
- Testing Continuity/Resistance577
- Testing for a Short to Ground577
- Testing for a Short to Voltage578
- Testing for Intermittent Conditions579
- Testing Current Flow (Amperage)579
- Testing Parasitic Draw579
- Testing Voltage Drop580
Instrument Cluster Service581
- Instrument Cluster Overview581
- Instrument Cluster Overview (Intl)582
- Rider Information Display583
- Rider Information Display (Intl)583
- Information Display Area585
- Instrument Cluster Pinouts (Intl)588
- Instrument Cluster Replacement589
Adjustable Speed Limiting Device (Asld) (Intl)590
- Asld Overview (Intl)590
Ride Command System591
- Ride Command Overview591
- Ride Command Troubleshooting593
Electronic Control Unit (Ecu)595
- Ecu Operation Overview595
- Ecu Service595
- Ecu Replacement595
- Diagnostic Trouble Codes Overview596
- Diagnostic Trouble Code List597
- Abs Trouble Codes (Intl)601
- Cylinder Misfire Detection604
Battery Service605
- Battery Specifications605
- Battery Removal605
- Battery Removal (Intl)605
- Battery Installation606
- Battery Installation (Intl)606
- Battery Off-Season Storage606
- Battery Testing607
- Open Circuit Voltage (Ocv) Test607
- Load Test607
- Current Draw - Key off607
- Battery Charging Procedure607
Fuse / Relay Service609
- Fuse / Relay Operation Overview612
- Fuse / Relay Operation Overview (Intl)612
- Fuse Box Replacement613
- Fuse / Circuit Breaker Circuits (2017-2018)616
- Fuse / Circuit Breaker Circuits (2019)617
- Fuse / Circuit Breaker Circuits (Intl)617
Charging System Service619
- Charging System Operation Overview619
- Charging System Break Even Test619
- Charging System Stator (Alternator) Tests619
- Stator (Alternator) Replacement620
- Regulator / Rectifier Operation620
- Battery Conductance Analyzer621
- Charging System Testing622
Starting System Service623
- Starting System Operation Overview623
- Voltage Drop Test623
- Starter Motor Removal623
- Starter Motor Installation624
- Starter Solenoid Service624
- Starting System Troubleshooting625
Ignition System Service626
- Ignition System Operation Overview626
- Ignition Coil / Ht Lead Replacement626
- Ignition Coil Tests626
- Spark Plug Service627
Electronic Power-Assisted Steering628
- Epas Operation Overview628
- Epas System Diagnostics628
Lighting System Service629
- Headlight Adjustment629
- Headlight Bulb Replacement629
- Headlight Removal630
- Headlight Installation630
- Tail Light Replacement631
- Dash Led Light631
Winch Service632
- Winch Replacement632
Switch Service634
- Brake Pressure Switch634
- Headlight Switch635
- Ignition (Key) Switch636
- Awd / 2Wd Switch637
- Awd / 2Wd / Turf Switch638
- Transmission / Gear Position Switch638
- Seat Belt Switch639
- Winch Switch640
Crankshaft Position Sensor (Cps)641
- Cps Operation Overview641
- Cps Test641
- Cps Replacement642
Electronic Throttle Control (Etc)643
- Etc Operation Overview643
- Etc Test643
- Etc Replacement643
- Etc Learn Procedure644
Throttle Position Sensor (Tps)645
- Tps Operation Overview645
- Tps Test645
- Tps Replacement645
Heated Oxygen Sensor (O2)646
- O2 Operation Overview646
- O2 Test646
- O2 Replacement646
Temp / Manifold Absolute Pressure Sensor (T-Map)647
- T-Map Operation Overview647
- T-Map Test647
- T-Map Replacement647
Engine Coolant Temperature (Ect) Sensor648
- Ect Operation Overview648
- Ect Test648
- Ect Replacement648
Vehicle Speed Sensor (Vss)649
- Vss Operation Overview649
- Vss Test649
- Vss Replacement649
Misc Electrical Service650
- 12V Receptacle650
  - Testing650
- Terminal Block650
- Pulse Bar651
- Chassis Ground651
- Diagnostic Plug651
Digital Wrench652
- Digital Wrench® Diagnostic Software Overview652
- Special Tools652
- Guided Diagnostic Available652
- Digital Wrench® Version and Update ID653
- Digital Wrench® Updates653
- Digital Wrench® Communication Errors655
- Digital Wrench Diagnostic Connector655
- Digital Wrench® Serial Number Location655
- Digital Wrench® Feature Map656
- Engine Controller Reprogramming (Reflash)657
- Polaris Mobile Digital Wrench (Pmdw)660
Breakout Diagrams661
- Cooling System Breakout661
- Starting System Breakout662
- Unswitched Chassis Power Breakout663
- Key-On Battery Power Breakout664
- Awd Breakout665
Vehicle Speed Sensor Breakout666
Lights Breakout667
Epas Breakout668
Ride Command Breakout669

Brand	Polaris
Model	GENERAL 2016
Category	Offroad Vehicle
Language	English

Polaris GENERAL 2016 User Manual

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Polaris GENERAL 2016 Specifications

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