Polaris RZR 570 2015 Service Manual

5
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
5.3
GENERAL INFORMATION
SPECIAL TOOLS
TOOL DESCRIPTION
PART
NUMBER
Drive Clutch Puller (Short)
PA-48595
Clutch Holding Wrench
9314177
Clutch Holding Fixture
2871358-A
Drive Clutch Spider Removal and
Installation Tool
2870341
Roller Pin Tool 2870910
Clutch Bushing Replacement
Tool Kit
2871226
Piston Pin Puller 2870386
Universal Clutch Compressor Tool
PU-50518
Clutch Bushing Replacement
Tool Kit
2871025
Bosch Automotive Service Solutions – 1-800-328-6657
or http://polaris.service-solutions.com/
PVT SYSTEM FASTENER TORQUES
ITEM
TORQUE VALUE
Clutch Spring Retaining Ring
Bolts
11 ft-lbs (15 Nm)
Drive Clutch Retaining Bolt 47 ft-lbs (64 Nm)
Driven Clutch Retaining Bolt 36 ft-lbs (49 Nm)
Engine to Transmission
Coupler Bolts
55 ft-lbs (75 Nm)
PVT Inner Cover Bolts
12 ft-lbs (16 Nm)
PVT Outer Cover Bolts
50 in-lbs (5 Nm)
Transmission Isolator Bolts
(Rear)
40 ft-lbs (54 Nm)
Drive Clutch Spider
225 ft-lb (305 Nm)
(Apply 0.4 mL
Loctite® 7088 Primer
and 0.4 mL Loctite®
620™)
Drive Clutch Cover Plate
100 in-lb (12 Nm)
HIGH ALTITUDE CLUTCH SETUP
BASE / INTL MODELS (NON-EBS)
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
Me-
ters
(Fe-
et)
0-1800
(0-6000)
25-52
(563240-
9)
Black
(70435-
94)
Red /
White
(704401-
5)
1800-3700
(6000 -
12000)
25-48
(563321-
7)
Black
(70435-
94)
*See exploded diagram for clutch spring identification.
LE MODEL (EBS)
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
Me-
ters
(Fe-
et)
0-1800
(0-6000)
25-52
(563240-
9)
Black
(70435-
94)
Red
(323445-
2)
1800-3700
(6000 -
12000)
25-48
(563321-
7)
Black
(70435-
94)
Red
(323445-
2)
PVT SYSTEM

Polaris RZR 570 2015 Specifications

General

Brand	Polaris
Model	RZR 570 2015
Category	Offroad Vehicle
Language	English