EasyManuals Logo
Home>Polaris>Offroad Vehicle>RZR 570 2015

Polaris RZR 570 2015 Service Manual

Polaris RZR 570 2015
482 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #30 background imageLoading...
Page #30 background image
1.24
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
MISC. SPECIFICATIONS AND CHARTS
MASTER TORQUE TABLE
ITEM
TORQUE
A-Arm Bolt
39 ft-lb (53 Nm)
Ball Joint Pinch Bolts
(Front)
23 ft-lb (31 Nm)
Bearing Carrier Nuts
(Rear)
40 ft-lb (54 Nm)
Bearing Retaining Plate
Screws
8 ft-lbs (11 Nm)
Bell Crank Nut
15 ft-lbs (20 Nm)
Brake Disc Mounting Bolts
(Front)
18 ft-lbs (24 Nm)
Brake Disc Mounting Bolts
(Rear)
28 ft-lbs (38 Nm)
Brake Bleed Screws
47 in-lbs (5 Nm)
Brake Caliper Mounting
Bolts (Front)
30 ft-lbs (41 Nm)
Brake Caliper Mounting
Bolts (Rear)
44 ft-lbs (60 Nm)
Brake Line Junction Block
Mounting Screws
36 in-lbs (4 Nm)
Brake Line Banjo Bolts
(Master Cylinder and
Caliper Attachment)
15 ft-lbs (20 Nm)
Brake Line Flare Fittings 14 ft-lbs (19 Nm)
Brake Pedal Mount
Bracket Bolts
17 ft-lbs (23 Nm)
Brake Rotor Bolts
30 ft-lbs (41 Nm)
Brake Switch
14 ft-lbs (19 Nm)
Cab Frame Bolts
28 ft-lb (38 Nm)
Cam Chain Tensioner
30 ft-lb (40 Nm)
Camshaft Carrier Bolts
7.5 ft-lb (10 Nm)
Camshaft Sprocket Bolts 14 ft-lb (19 Nm)
Clutch Cover (outer)
Screws
100 in-lbs (12 Nm)
Clutch Spring Retaining
Ring Bolts
11 ft-lbs (15 Nm)
Coolant Bleed Screw
6 ft-lbs (8 Nm)
Coolant Temperature
Sensor
17 ft-lb (23 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Cylinder Head Bolts -
Black
Torque in sequence for all
steps
Step 1: 21 ft-lbs (28 Nm)
Step 2: 26 ft-lb (35 Nm)
ITEM
TORQUE
Step 3: Additional 135°
Torque The Outer M6 Head
Bolts 89 ± 9 in-lbs (10 ± 1
Nm)
Cylinder Head Bolts -
Silver
Torque in Sequence for all
steps
Step 1: 18 ft-lbs (25 Nm)
Step 2: 30 ft-lbs (40 Nm)
Step 3: Loosen all
fasteners until they are
unseated
Step 4: 15 ft-lbs (20 Nm)
Step 5: 26 ft-lbs (35 Nm)
Step 6: Additional 180°
Step 7: Additional 180°
Torque The Outer M6 Head
Bolts 89 ± 9 in-lbs (10 ± 1
Nm)
Differential Cover Screws
(INTL)
21 ft-lb (28 Nm)
Drive Clutch Retaining Bolt 47 ft-lbs (64 Nm)
Drive Clutch Cover Plate
Screw
100 in-lb (12 Nm)
Drive Clutch Spider
225 ft-lb (305 Nm)
(Apply 0.4 mL Loctite® 7088
Primer and 0.4 mL Loctite®
620™)
Driven Clutch Retaining
Bolt
36 ft-lbs (49 Nm)
Driven Clutch Cover
Screws
10 ft-lb (14 Nm)
ECU Mounting Screws 10 in-lb (1 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
Engine to Transmission
Coupler Bolts
55 ft-lbs (75 Nm) *see
procedure for illustration
Exhaust Head Pipe Bolts 18 ft-lb (25 Nm)
Floor Screws
5 ft-lb (7 Nm)
Flywheel Retaining Nut 133 ft-lbs (180 Nm)
Front Bumper / Fender
Screws
8 ft-ln (11 Nm)
Front Gearcase Cover
Plate Screws
9 ft-lbs (12 Nm)
Front Gearcase Drain/Fill
Plugs
10 ft-lbs (14 Nm)
GENERAL INFORMATION

Table of Contents

Other manuals for Polaris RZR 570 2015

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Polaris RZR 570 2015 and is the answer not in the manual?

Polaris RZR 570 2015 Specifications

General IconGeneral
BrandPolaris
ModelRZR 570 2015
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals