2
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
2.15
9. If the valve clearance is out of specification, proceed
to Chapter 3 – Valve Clearance Check / Adjustment,
page 3.63.
MEASUREMENT
Intake Valve Clearance (cold):
.006 ± .002″ (0.152 ± .050 mm)
MEASUREMENT
Exhaust Valve Clearance (cold):
.008 ± .002″ (0.203 ± .050 mm)
10. Repeat steps 8-9 until all four valves have been
inspected.
11. Inspect the valve cover seal and replace if
necessary.
12. Install the valve cover and spark plug as outlined in
Chapter 3.
13. Install drive belt and outer clutch cover and eight
retaining screws (see Chapter 6 – Belt Installation,
page 5.12). Torque to specification.
TORQUE
Outer Clutch Cover Screws:
100 in-lbs (12 Nm)
14. Connect the negative (-) battery cable to the battery.
15. Start the engine to ensure proper operation.
16. Reinstall the cargo box access panel and seats (see
Chapter 10) .
EXHAUST - SPARK ARRESTOR
WARNING
Do not clean spark arrestor immediately after the
engine has been run, as the exhaust system becomes
very hot. Serious burns could result from contact with
the exhaust components. Allow components to cool
sufficiently before proceeding.
Wear eye protection and gloves.
Never run the engine in an enclosed area. Exhaust
contains poisonous carbon monoxide gas that can
cause loss of consciousness or death in a very short
time.
Periodically clean spark arrestor to remove accumulated
carbon.
1. Allow engine and exhaust system to completely cool.
2. Remove the retaining screw, washer and spark
arrestor from the end of the silencer.
3. Use a non-synthetic brush to clean the arrestor
screen.
4. Inspect the screen for wear and damage. Replace if
needed.
5. Reinstall the arrestor and torque the screw to
specification.
q
Spark Arrestor Fastener
8 ft-lbs (11 Nm)
w
Head Pipe Fasteners
18 ft-lb (25 Nm)
MAINTENANCE
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