Polaris RZR 570 2015 Service Manual

5
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
5.21
3. Lift bearing
e
and thrust washers
r
off shaft.
Replace as an assembly if worn, damaged, or if
problems were noted.
4. Inspect surface of shaft for pitting, grooves, or
damage. Measure the outside diameter and compare
to specifications. Replace the drive clutch assembly if
shaft is worn or damaged.
MEASUREMENT
Shaft Diameter:
Standard: 1.3745” - 1.375” (34.91 - 34.93 mm)
Service Limit: 1.3730” (34.87 mm)
5. Visually inspect PTFE thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
MEASUREMENT
PTFE Washer Thickness:
Standard: .030” (.76 mm)
Service Limit: .025” (.64 mm)
BUSHING SERVICE
NOTE
Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART DESCRIPTION PART #
A, B
1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1
EBS Main Adapter
5132029
E 1
EBS Bushing Removal
Tool Instructions
5132028
–
1 Instructions 9915111
Additional Special Tools
QTY.
PART DESCRIPTION PART #
1
Clutch Bushing Replacement Tool
Kit
2871226
1
Piston Pin Puller 2870386
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART DESCRIPTION PART #
#2 1
P-90 Drive/Driven
Clutch Bushing Install
Tool
5020628
#3 1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1
P-90 Driven Clutch
Cover Bushing
Removal Tool
5020631
#8 1
Main Puller Adapter
5020632
#9 1
Adapter Reducer
5010279
#10 1
Number Two Puller
Adapter
5020633
PVT SYSTEM

Polaris RZR 570 2015 Specifications

General

Brand	Polaris
Model	RZR 570 2015
Category	Offroad Vehicle
Language	English