PoolPak MPK series

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www.poolpak.com | 800-959-772514 | MPK Series - Installation, Operation and Maintenance

Figure 2-2. MPK System Schematic

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Table of Contents2
Important7
Warning7
Intended Users7
Section I: Indoor Pool Application8
Introduction8
Creating an Ideal Environment for Indoor Pool Facilities8
Operating Cost8
Application8
Moisture Loads8
Effects of Moisture8
Indoor Air Quality9
Occupant Comfort9
Pool Water Chemistry10
Section II: Principles, Functions and Features11
The Mechanical Dehumidification System11
Principles of Operation11
Automatic Control of Air Temperature and Humidity11
Room Dew Point Control12
Poolpak Operation13
Air-Side Operation13
CPCS Control Functions15
Overview15
Air Flow Monitoring and Control15
Humidity Control16
Cold Surface Temperature Hunidity Reset17
Space Heating17
Smart Economizer (SEP)17
Flywheel Air Conditioning (SEP)17
Space Cooling (Optional)17
Smart Pump Control (Optional)18
Networking Multiple Units18
Occupied/Unoccupied Control Mode18
Air Conditioning with Air-Cooled Condenser18
Air Conditioning with Water-Cooled Condenser18
Air Conditioning with Chilled Water Coil18
Pool Water Heating18
Purge Mode (SEP)19
Event Mode (SEP)19
Summer Ventilation Mode (SEP)19
CO Based Demand Ventilation (Optional)19
Features and Options20
Standard Factory Mounted Features20
Standard Factory Supplied, Field Installed Features20
Optional Factory Mounted Features20
Optional Field Installed Features21
Selection21
Section III: Sizing and Performance22
Poolpak Unit Dimensions and Weights22
MPK Performance Summary23
MPK Factory Charge23
Poolpak Remote ACC Specifications24
Non-Poolpak Provided Air-Cooled Consenser Selection Procedure24
Remote Cooling Tower Condenser Sizing and Performance25
Water Cooled Condenser Sizing and Performance26
Poolpak Pool Water Condenser27
Poolpak Auxiliary Gas Furnace Option28
Poolpak Auxiliary Electric Heat Option28
Section IV: Installation29
MPK Installation29
Introduction29
Handling30
Rigging30
Clearance30
Dust Installation30
Mounting30
Foundation30
Inspection31
Unit Hookup31
Gas Furnace Auxiliary Heat Option31
Power Supply31
Control Wiring32
Condensate Piping32
Curb Mounting33
CPCS Controls Field Wiring34
Overview34
Remote Interface Unit (1)34
Multi-Unit Network Connection (2)35
Building Automation System Connection (3)35
Cold Surface Temperature Sensor (4)36
Supply Air Temperature Sensor (5)36
Remote Space Pressure Sensor (Optional) (6)36
ACC or WCC Proof Interlock (7)36
Freezestat (8) (Special Applications Only)36
Remote Exhaust Fan Status (9)37
Summer Ventilation Mode (SE/MSEP Only) (10)37
Event Mode Interlock (11)37
Purge Mode Input (SEP ONLY)(12)37
Occupied Mode Input (13)37
Fire Trip Input (14)37
Smoke Purge Input (SE/MSEP Only) (15)37
Auxiliary Chilled Water Control Valve (16)37
Auxiliary Hot Water Control Valve (17)38
Remote Air Condenser Enable Signal (18)38
Smart Pump Control Output (19)38
Remote Exhaust Fan Interlock (S Only) (20)38
Auxiliary Pool Water Heating System (21)38
Alarm Output (22)39
Auxiliary Air Cooling System (23)39
Auxiliary Air Heating System (24)39
Outside Air Temperature and Relative Humidity Sensor (25)39
Pool Water Piping and Installation40
Poolpak Pool Water Circulation Loop40
Auxiliary Water Heater (Field Supplied)40
Main Pool Water Pump and Poolpak Pool Water Loop Pump Interlocks40
Pool Water Isolation Valves40
Pool Water Pressure Transducer40
Pool Water Piping Composition41
Freeze Protection41
Condensate Drains42
Condensate Drainage System Features42
Exceptions42
Drain Trap Field Installation Instructions42
Required Materials42
Remote Air Cooled Condenser44
Space and Location Requirements44
Walls or Obstructions44
Multiple Units45
Units in Pits45
Decorative Fences45
Field Installed Piping46
Piping Guidelines46
Section V: Operation50
CPCS Controller Operation50
Remote Interface Unit (RIU) Features50
CPCS Controller Features51
Multi-Unit Network Operation52
CM1 Network Configuration52
RIU Network Configuration52
Communications53
Building Automation System (BAS) Connection53
Virtual-Tech ® Plus - REMOTE ACCESS PACKAGE(RAP)53
Basic Controller Operation53
Startup53
Fault Condition54
Alarm Reset54
Controller Navigation55
Main Menu55
Status Screens55
Detailed Status56
Set Point58
Schedules59
Service59
Input/Output Configuration59
History63
Unit Configuration65
Manual Mode71
Utilities73
Airflow Balancing74
Overview74
Guidelines for Performing a Proper Airflow Balance74
Controller Adjustments74
Troubleshooting74
System Status Information74
Alarmname74
Cprfaultname76
Sensorname77
Fault History Log78
Manual Mode78
Digital and Analog Input Configuration78
Digital Input78
Analog Input78
Digital and Analog Output Configuration79
Digital Output79
Analog Output79
Startup & Warranty79
Pre-Startup79
Startup79
Owner Training80
Warranty80
Maintenance81
Overview81
Daily Maintenance81
Monthly Maintenance82
Semi-Annual Maintenance83
Annual Maintenance83
Section VI: Wiring84
Remote Connections Schematic84
Multiple Unit Control Schematic85
MPK Field Wiring - Communications85
MPK Field Wiring86

PoolPak MPK series - Page 14

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