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PRÜFTECHNIK OPTALIGN smart RS5 BT User Manual

PRÜFTECHNIK OPTALIGN smart RS5 BT
194 pages
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1
A user’s handbook
Dear Customer,
Welcome to precision laser shaft alignment using OPTALIGN
®
smart RS5 BT. This
OPTALIGN smart RS5 BT handbook sets out to help the user work through the meas-
urement system with the required ease. It is meant to be a quick learning tool that
hopefully should make compelling reading.
PRÜFTECHNIK
85737 Ismaning
Germany
Email info@pruftechnik.com
www.pruftechnik.com
Edition March 2016
Part number DOC 12.206.en
Firmware version 3.xx
OPTALIGN
®
smart
RS5 is a registered trademark of PRÜFTECHNIK Dieter Busch AG.
PRÜFTECHNIK products are the subject of patents granted and pending throughout
the world. Contents subject to change without further notice, particularly in the
interest of further technical development. Reproduction, in any form whatsoever, only
upon express written consent of PRÜFTECHNIK.
© Copyright 2016 by PRÜFTECHNIK

Table of Contents

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PRÜFTECHNIK OPTALIGN smart RS5 BT Specifications

General IconGeneral
CommunicationBluetooth
Sensor resolution0.001 mm
Accuracy±0.01 mm
Laser ClassClass 2
Storage Temperature-20°C to 60°C (-4°F to 140°F)
IP RatingIP65
Measuring principleSingle laser technology

Summary

Foreword

OPTALIGN smart RS5 BT Packages

OPTALIGN smart RS5 BT Package with Rechargeable Battery Computer ALI 12.015-RS5R

Lists components of the standard package with a rechargeable computer.

OPTALIGN smart RS5 BT Package ALI 12.015-RS5

Describes an alternative package without the rechargeable battery.

Safety and Operating Information

Safety Notes

General safety information, symbols, compliance details, and laser safety.

Operating Information

Covers temperature ranges, effects on operation, dust/water resistance, and disposal.

OPTALIGN smart RS5 BT Description

Description

Overview of the OPTALIGN smart computer and its keyboard layout.

Computer Power Supply

Details power options: AA batteries and optional rechargeable battery, including charging.

RS5 Laser and RS5 BT Sensor

Introduction to the RS5 laser and RS5 BT sensor components, their operation, and maintenance.

Getting Started

Set-up

Basic steps for preparing and setting up the system for alignment.

Set RS5 BT Sensor as Default

Procedure to set the RS5 BT sensor as the default in system configuration.

Enter Dimensions

How to input machine dimensions required for the measurement process.

Wireless Measurement

Steps for initiating wireless measurement and selecting the sensor.

Results

How to view and interpret the alignment results after measurement.

Horizontal Machine Alignment

Preparing for the Alignment Procedure

Pre-alignment checks and considerations for machine setup and foundation.

Mount the Brackets

Instructions for mounting the laser and sensor brackets onto the shafts.

Mount Laser and RS5 BT Sensor

Step-by-step guide to mounting the laser and sensor on the brackets.

Enter Machine Dimensions

Process of inputting machine details and dimensions into the software.

Machine Set-up

Accessing machine-related settings and options via the dimensions screen menu.

Laser Beam Adjustment

Steps for adjusting the laser beam onto the sensor target for accurate alignment.

Take Measurements

Explains how to initiate and perform measurements using different modes.

Results

How to view and interpret coupling and feet position results, including sign convention.

Align Machine

General procedure for aligning machines based on foot results and Live Move.

Soft Foot

Defines soft foot, its causes, consequences, and methods for correction.

Checking and Correcting Soft Foot Conditions

Step-by-step guide to checking and correcting soft foot issues.

Alignment Features

Measurement Modes

Introduces Continuous Sweep, Multipoint, and Static measurement modes.

Distinct Measurement Features

Introduces advanced measurement features like Extending Measurement Range.

Extending the Measurement Range

How to use the 'Infinirange' function when the laser beam misses the detector.

Special Alignment Applications

Machine Train Alignment

Deals with aligning groups of three coupled machines.

Cardan Drive Machines

Details aligning machines with cardan shafts, noting large offsets and angles.

Vertical and Horizontal Flanged Machines

Describes alignment for machines mounted using bolted flanges.

Measure

Steps for performing measurements on flanged machines, using Static mode.

Results

How to view and interpret results for flanged machines.

Machine Alignment

How to perform machine alignment by correcting angularity and offset.

Configuration and Data Management

Shortcut Numbers

Explains how to access menu items using navigation and data entry keys.

Configuration

Overview of the configuration menu for settings, regional, default, and shaft applications.

Device Settings

How to adjust device settings like brightness, keyboard beep, and power scheme.

Regional Settings

How to set units of measurement, language, date, and time.

Default Settings

How to set default RPM, reference diameter, and default sensor.

Licence Manager

How to license system applications using feature and license codes.

Shaft Settings

How to configure shaft alignment parameters like spacer format and tolerances.

Data Management

Overview of file and data management facilities for stored files.

Appendix

Updating System to a Newer Firmware Version

How to update the system firmware using a USB memory stick.

Sensor Firmware Update

Procedure to update the RS5 BT sensor firmware via the computer.

Suggested Shaft Alignment Tolerances

Provides recommended tolerance values for various coupling types and RPMs.

OPTALIGN smart RS5 BT Technical Data

Lists the technical specifications for the OPTALIGN smart computer.

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