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PRÜFTECHNIK ROTALIGN Ultra iS - User Manual

PRÜFTECHNIK ROTALIGN Ultra iS
219 pages
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ROTALIGN
®
Ultra iS
Operating handbook - Shaft alignment

Table of Contents

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PRÜFTECHNIK ROTALIGN Ultra iS Specifications

General IconGeneral
Battery lifeUp to 10 hours
ConnectivityBluetooth, USB
Laser ClassClass 2
ComputerIntegrated
Power SourceRechargeable battery
Operating Temperature-10°C to 50°C
Protection ClassIP65
DisplayColor touchscreen
Sensor TechnologySingle-laser technology
Storage Temperature-20 °C to +70 °C

Summary

Foreword

Chapter 1: ROTALIGN Ultra iS Shaft Package

1.1 ROTALIGN Ultra iS Shaft Package ALI 40.000

Lists the specific items comprising the ALI 40.000 package.

1.1.1 Optional ROTALIGN Ultra iS Components

Describes optional accessories and components available for the system.

Chapter 2: System Description

2.1 Safety Notes and Precautions

Covers general safety, symbols, CE compliance, laser safety, and component labelling.

2.2 Understanding the ROTALIGN Ultra iS Computer

Details the computer's components, operating keys, LEDs, power supply, and battery replacement.

2.3 sensALIGN Laser Operation

Explains the sensALIGN laser, its battery status, and charging.

2.4 sensALIGN Sensor Functionality

Describes the sensALIGN sensor, beam adjustment LEDs, and laser beam adjustment.

2.5 Handling and Care

Provides guidelines on storage, care, maintenance, disposal, transport, and attachments.

Chapter 3: Getting Started with the ROTALIGN Ultra iS Shaft System

3.1 System Components Overview

Lists and describes the main parts of the ROTALIGN Ultra iS Shaft system.

3.2 Initial Measurement Steps

Outlines the procedure for obtaining initial alignment readings.

3.3 Tips and Tricks for Operation

Offers useful advice and shortcuts for using the system effectively.

Chapter 4: Shaft Alignment Application

4.1 Starting the Shaft Alignment Application

Steps to initiate and prepare the shaft alignment software.

4.2 Preparing for Horizontal Machine Alignment

Covers essential pre-alignment checks and setup for horizontal machines.

4.3 Soft Foot Check

Procedure for checking and correcting soft foot conditions.

4.4 Mounting Brackets

Instructions on how to correctly mount the measurement brackets.

4.5 Mounting Laser and Sensor

Steps for attaching the sensALIGN laser and sensor to the machine shafts.

4.6 Starting the Application and System

Procedure for powering on the ROTALIGN Ultra iS and launching the alignment application.

4.7 Entering Machine Dimensions and Properties

Guide to inputting essential machine dimensions and configuring properties.

4.8 Coupling Properties and Targets

Configuration of coupling types, targets, and tolerances for alignment analysis.

4.9 Flipping Machines

How to reverse the orientation of machines in the setup screen for easier access.

4.10 Laser Beam Adjustment

Detailed steps for precisely aligning the laser beam with the sensor.

4.11 Taking Measurements

Procedures for capturing measurement data using various modes.

4.12 Viewing and Analyzing Results

Interpreting alignment results, using context menus, and understanding data display options.

4.13 Aligning Machines

Performing vertical and horizontal corrections to achieve alignment.

4.14 Saving and Printing Measurement Files

Procedures for saving, printing, and exporting measurement data and reports.

4.15 Completing Alignment and System Shutdown

Steps for finalizing the alignment process and safely powering down the system.

Chapter 5: Alignment Features

5.1 Measurement Modes

Describes various measurement modes like IntelliSWEEP, Multipoint, Static, and Dial Gauge.

5.2 Measurement Options

Covers settings for measurement tables, history, editing raw data, and extending measurement range.

5.3 Measuring Vibration

How to use the sensALIGN sensor to measure machine vibration.

5.4 Set-up Options

Configuration of machine type, mounting, coupling properties, and tolerances.

5.5 Soft Foot Analysis

Procedures for detecting and correcting soft foot conditions.

Chapter 6: Special Alignment Applications

6.1 Machine Train Alignment

Step-by-step guide for aligning multiple machines in a train.

6.2 Cardan Shaft Alignment

Detailed instructions for aligning machines with cardan shafts.

6.3 Flanged Machines Alignment

Procedures for aligning machines connected via flanges, both vertical and horizontal.

6.4 Flange-mounted Horizontal Machines

Specific steps for aligning machines mounted horizontally using flanges.

Chapter 7: Updating ROTALIGN Ultra Firmware

7.1 Updating Firmware to a Higher Version

Guide on downloading and installing firmware updates from the manufacturer's website.

Chapter 8: ROTALIGN Ultra iS Shaft Configuration

8.1 System Configuration Options

Covers settings for date/time, language, units, power, printer, RFID, Bluetooth, and display.

8.2 User Accounts Management

Explains how to manage user accounts, log in, and set administrator privileges.

8.3 Creating and Managing Templates

Steps for creating, deleting, and using templates for efficient setup.

8.4 Available Applications and Options

Lists and describes the various applications and their functionalities.

8.5 Upgrading from Standard to Advanced Shaft Version

Instructions for upgrading the software version to unlock advanced features.

Appendix

Suggested Shaft Alignment Tolerances

Table of recommended alignment tolerances for various conditions and RPMs.

ROTALIGN Ultra iS Technical Data

Specifications for the ROTALIGN Ultra iS computer, sensALIGN sensor, and laser.

Declaration of Conformity

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