Contents
3
Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter 1: ROTALIGN Ultra iS Shaft package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 ROTALIGN Ultra iS Shaft package ALI 40.000 ..................................................................5
Chapter 2: System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Safety notes .................................................................................................................11
2.2 Getting to know the ROTALIGN Ultra iS computer .......................................................14
2.3 sensALIGN laser ALI 4.910 ............................................................................................20
2.4 sensALIGN sensor ALI 4.900 .........................................................................................23
2.5 Handling precautions ....................................................................................................25
Chapter 3: Getting started with the ROTALIGN Ultra iS Shaft system . . . . . . . . . . . .27
3.1 ROTALIGN Ultra iS Shaft system composition ................................................................27
3.2 Obtaining alignment readings in quick intelligent steps ................................................. 27
3.3 Tips and tricks ..............................................................................................................32
Chapter 4: Shaft alignment application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1 Starting the shaft alignment application ....................................................................... 35
4.2 Horizontal machine alignment – preparing for the alignment procedure .......................36
4.3 Check soft foot ............................................................................................................37
4.4 Mount the brackets ..................................................................................................... 37
4.5 Mount sensALIGN laser and sensor .............................................................................. 39
4.6 Switch ROTALIGN Ultra iS on and start application .......................................................40
4.7 Enter machine dimensions ............................................................................................41
4.8 Machine properties .....................................................................................................42
4.9 Coupling properties ..................................................................................................... 47
4.10 Flipping machines ....................................................................................................... 52
4.11 Laser beam adjustment ..............................................................................................54
4.12 Taking measurements .................................................................................................56
4.12a Taking measurements using the sensALIGN sensor and laser cable ...........................60
4.13 Results ......................................................................................................................61
4.14 Align machine ............................................................................................................67
4.15 Saving and printing measurement files ........................................................................ 75
4.16 Alignment completion ...............................................................................................82
Chapter 5: Alignment features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
5.1 Measurement modes .................................................................................................... 83
5.2 Measurement options ..................................................................................................97
5.3 Measuring vibration ....................................................................................................118
5.4 Set-up options ............................................................................................................ 123
5.5 Soft foot ....................................................................................................................133