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RCm BOXER Plus Series - User Manual

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MANUALE D’USO E MANUTENZIONE
ITA
INSTRUCTION AND MAINTENANCE HANDBOOK
EN
MANUAL DE USO Y MANTENIMIENTO
ES
MANUEL D’UTILISATION ET D’ENTRETIEN
FR
HANDBUCH FÜR GEBRAUCH UND WARTUNG
DE
HANDLEIDING VOOR GEBRUIK EN ONDERHOUD
NL
BOXER Plus
(39.00.112 Boxer D Plus) (39.00.114 Boxer E Plus) (39.00.115 Boxer SK Plus) (39.00.117 Super Boxer D Plus)
RCM S.p.A.
via Tiraboschi, 4 - 41043 Casinalbo - Modena - Italia
Tel. +39 059 515 311 - Fax +39 059 510 783
www.rcm.it - info@rcm.it
1/2020 Rev.00

Table of Contents

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Summary

GENERAL INFORMATION

Machine Identification Data

Details for identifying the machine and its type label.

Service Requests and Spare Parts

How to request service and order replacement parts, emphasizing original parts.

PRELIMINARY INFORMATION

Safety Symbols Explanation

Explains symbols indicating cautions, dangers, and important notes for safe operation.

Intended Use and General Precautions

Defines the machine's intended use and critical operational rules for safety.

GENERAL SAFETY REGULATIONS

Operator Safety Cautions

Highlights behavioral rules to prevent machine damage and hazardous situations.

Danger Warnings

Points out residual dangers requiring operator attention to prevent injury or damage.

SAFE OPERATION GUIDELINES

General Operation Precautions

Cautions for safe operation, including what not to sweep and child safety.

Maintenance Regulations

Rules for cleaning and maintenance, emphasizing safety during these tasks.

MACHINE TRANSPORTATION

Safe Transport and Loading Procedures

Steps for safely lifting, securing, and transporting the machine, including ramp usage precautions.

TECHNICAL SPECIFICATIONS: BOXER D PLUS

TECHNICAL SPECIFICATIONS: BOXER E PLUS

TECHNICAL SPECIFICATIONS: SYSTEM DETAILS

MACHINE CONTROLS OVERVIEW

Forward and Reverse Travel Pedal

Controls forward/reverse speed and stops the machine.

Brake Pedal

Activates service and parking brakes on rear wheels.

MACHINE CONTROLS: BRUSH AND BIN LEVERS

Brushes Rotation Control Lever

Controls brush rotation, main brush lifting/lowering.

Refuse Bin Lifting and Lowering Control Lever

Lever to lift and lower the refuse bin.

MACHINE CONTROLS: ADDITIONAL LEVERS

Accelerator Lever

Adjusts engine rotation speed during operation and transport.

Side Brush Lifting and Lowering Lever

Lifts side brushes for transport, lowers them for operation.

MACHINE CONTROLS: START AND AUXILIARY SWITCHES

Starter

Facilitates engine starting, especially in cold weather.

MACHINE CONTROLS: FAN, LIGHTS, AND FUEL SWITCHES

Vacuum Fan and Filter Shaker Switch

Controls vacuum fans and filter shakers with indicator light.

Petrol-LPG Switch

Selects fuel type (Petrol or LPG) for dual-fuel models.

MACHINE CONTROLS: WARNING LIGHTS

Engine Oil Pressure Warning Light

Alerts to low engine oil pressure, requiring immediate engine stop.

Engine Cooling Water Temperature Warning Light

Indicates overheating of engine coolant; may trigger automatic engine shutdown.

MACHINE CONTROLS: FUEL, GLOW PLUGS, AND STEERING

Fuel Level Warning Light

Indicates low fuel level in the tank.

Glow Plugs Pre-heating Light

Indicates glow plug heating phase in Diesel engines.

Steering Wheel Position Adjusting Lever

Allows adjustment of the steering wheel's angle and position.

MACHINE CONTROLS: DIRECTION INDICATORS AND EMERGENCY STOP

Emergency Stop Button

Immediately stops all machine functions in an emergency.

PUSHING AND TOWING PROCEDURES

Safety Precautions for Pushing;Towing

Instructions on using the bypass valve and speed limits to prevent hydraulic system damage.

MACHINE LIFTING PROCEDURES

Safe Lifting Procedures and Warnings

Guidelines for using designated lifting points and safety precautions during lifting operations.

OPERATING THE MACHINE

Pre-operation Checks

Essential checks for Diesel/LPG and Electric versions before starting the machine.

INITIAL START-UP PROCEDURES

Engine Starting Procedure

Steps for starting the engine in Diesel/LPG and Electric versions.

Switching Off the Engine

Procedures for stopping the engine in Diesel/LPG and Electric versions.

PERIODIC MAINTENANCE SCHEDULE

Engine Maintenance

Follow engine manual instructions, check oil and filter, replace oil.

Engine Checks

Points to check on the engine: fuel filter, oil filter, expansion tank, air filter.

ENGINE MAINTENANCE: FILTERS AND COOLING

Engine Air Filter Cleaning;Replacement

Steps for cleaning or replacing engine air filters, including cartridge types.

Engine Cooler Cleaning

Instructions for cleaning the engine cooler fins, especially in dusty conditions.

BRUSH SYSTEM OVERVIEW

Side Brushes

Function and operation of side brushes for cleaning edges and corners.

Adjusting Side Brushes

How to adjust side brush height as bristles wear to maintain proper floor contact.

MAIN BRUSH MAINTENANCE

Main Brush

Function of the main brush in sweeping dust and refuse into the hopper.

Adjusting the Main Brush

Steps to adjust the main brush for proper floor contact and dust guide plate alignment.

DRIVE SYSTEM OPERATION AND MAINTENANCE

Maintaining and Adjusting the Drive System

Details on operating pressure and how to adjust forward/reverse direction.

HYDRAULIC SYSTEM OPERATION AND MAINTENANCE

Maintenance and Adjustment of the Hydraulic System

Maintaining hydraulic system pressure, including component checks and adjustments.

Check Pressure of the Hydraulic Circuit

Procedure for checking hydraulic circuit pressure using a gauge and adjusting the relief valve.

REFUSE BIN SYSTEM

Bin Lifting;Lowering Control Lever

Lever for operating the refuse bin lift and lower functions.

Safety Brackets for Refuse Bin

Mandatory use of safety brackets when the refuse bin is raised for work.

STEERING SYSTEM

BRAKE SYSTEM

Pedal Locking Lever

Lever to lock the brake pedal in the parking position.

VACUUM FANS

Dust Filters

Filters for removing dust from aspirated air, emphasizing maintenance.

Cleaning Dust Filters

Steps for cleaning dust filters by vibrating them or removing them.

ELECTRIC SYSTEM

Battery Maintenance

Guidelines for keeping batteries clean, checking electrolyte levels, and charging.

Autonomy

Information on the machine's working autonomy and checks for reduced performance.

INVERTER SYSTEM AND ALARMS

Inverter Alarms

Explanation of inverter LED indicators and alarm codes for troubleshooting.

LPG SYSTEM

LPG Cylinder Regulations

Safety rules for replacing and mounting LPG gas cylinders, including authorized personnel and location requirements.

ELECTRICAL WIRING DIAGRAM: BOXER E PLUS (PART 1)

WIRING DIAGRAM DESCRIPTION

Fuse List

Description of fuses used in the wiring diagram, with ratings.

Connector List

Description of various connectors used in the wiring diagram, with pin counts.

Component List

List of electrical components referenced in the wiring diagram.

ELECTRICAL WIRING DIAGRAM: BOXER D PLUS (PART 1)

WIRING DIAGRAM COMPONENTS: BOXER D PLUS

Connector List

Description of connectors for the Boxer D Plus model.

ELECTRICAL WIRING DIAGRAM: SUPER BOXER D PLUS (PART 1)

WIRING DIAGRAM COMPONENTS: SUPER BOXER D PLUS

Connector List

Description of connectors for the Super Boxer D Plus model.

ELECTRICAL WIRING DIAGRAM: BOXER SK PLUS (PART 1)

WIRING DIAGRAM COMPONENTS: BOXER SK PLUS

Connector List

Description of connectors for the Boxer SK Plus model.

HYDRAULIC SYSTEM SCHEMATIC

Hydraulic Scheme Description

Explains the components and connections in the hydraulic system diagram.

SWEEPER REPAIR AND MAINTENANCE GUIDE

Dismantling

Guidelines for safely dismantling machine components using appropriate tools.

Safety Devices

Importance of maintaining and replacing safety devices with original parts, and keeping documentation.

Documentation

Guidelines for documenting all repair/maintenance operations for at least 10 years.

REGULAR CHECKS AND MAINTENANCE SCHEDULE

Machine Inspection Schedule

When to inspect the machine: before use, after repairs, periodically, and annually.

Safety Device Efficiency Check

Requirement to check safety device efficiency every six months by qualified personnel.

FAULT FINDING GUIDE

OPERATIONAL SAFETY GUIDELINES

EXPLOSIVE ATMOSPHERE HAZARDS

Prohibition of use in explosive atmospheres due to risks of gas, dust, or fumes.

DISPOSAL OF HAZARDOUS MATERIALS

Guidelines for disposing of collected material, filters, batteries, and motor oil according to laws.

MACHINE DEMOLITION AND DISPOSAL

Procedures for proper disposal of the machine and its components by authorized collectors.

RCm BOXER Plus Series Specifications

General IconGeneral
BrandRCm
ModelBOXER Plus Series
CategoryBlower
LanguageEnglish

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